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    Harmonic Response Analysis of Tank Design Effect on Ultrasonic Cleaning Process
    (2022-03-01)
    Phophayu, Suchada
    ;
    Kliangklom, Ketmanee
    ;
    Thongsri, Jatuporn
    Several ultrasonic cleaning tanks (UCTs) had a problem: a manufacturer complained that there were damages to cleaning objects, they were unclarified, and it needed to be abruptly solved. To investigate and solve the problem, a small UCT filled with 3.92 L of water, with a frequency of 28 kHz, two horn transducers, and a total power of 100 W was built for simulation and experiment. A built tank body material of UCT can be adjustable to acrylic, glass, and stainless steel. Since the cavitation causing the cleaning relates to acoustic pressure, harmonic response analysis (HRA) in ANSYS software was employed to calculate the acoustic pressure inside the UCT for different designs such as mentioned materials, power, thickness, volume, and frequency. The HRA results revealed uneven acoustic pressure depending on the tank designs, consistent with foil corrosion and power concentration experiments. Furthermore, using the tank body material with acrylic, glass, and stainless steel provided the highest, moderate, and lowest acoustic pressure levels, respectively. The uneven acoustic pressure resulted from the differences in material transmission coefficients. In addition, the damage occurred because of improper tank design, resulting in excessive acoustic pressure. Therefore, the tank design is indispensable in designing high-efficiency UCTs to reduce damage and meet customer requirements.
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    Vibration analysis of 28 kHz horn transducer for ultrasonic cleaning based on harmonic response analysis
    (2022-01-01)
    Phophayu, Suchada
    ;
    Thongsri, Jatuporn
    The Horn Transducer (HT) is one of the key components in ultrasonic applications, consisting of a front mass, piezoelectric, and back mass parts. Previously, most of the research focused on vibration study of the front mass part based on modal analysis, but the other parts were ignored; therefore, the research results have limitations to actual usage. This research presents the vibration analysis of HT included all parts, based on harmonic response analysis (HRA). First, a conventional HT of 28 kHz, 50 W, 220 V, front mass-radius (R) of 29 mm, and height (H) of 5 mm was investigated for the vibration analysis. Next, proposed designs were also investigated by varying the R as 27 mm - 32 mm, and H as 4 mm - 8 mm. All results were analyzed to find a suitable shape and investigated the designs that affected the vibration. The simulation results revealed that the longitudinal amplitude depends on R and H. In addition, the simulation results were consistent with an experiment and previous work. Finally, the suitable design with R of 29 mm and H of 7 mm provided the optimum vibration at 27,250 Hz. The outcomes of this research were applied to develop a high-performance ultrasonic cleaner.