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Influence of Expanded Perlite on Pore Structure and Physical Properties of Lightweight Aggregates Derived from Red Clay
(2026-05-01)
Moolpradab, Paniti
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Hankoy, Montree
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Zhang, Jianfeng
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Keawprak, Nittaya
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Kitiwan, Mettaya
The utilization of locally sourced raw materials for lightweight aggregate (LWA) production has attracted increasing attention due to its potential for cost reduction and sustainable material development. This study investigates the effect of expanded perlite addition (10–40 wt%) on the physical, structural, and mechanical properties of LWAs derived from In Buri red clay, sintered at a relatively low temperature of 800 °C without a conventional high-temperature bloating process. X-ray diffraction (XRD) analysis revealed that quartz remained the dominant phase after sintering, with minor albite and residual illite, indicating limited phase transformation. Thermal analysis showed that major mass loss occurred below 600 °C, confirming that 800 °C is sufficient for removing volatile components. SEM observations demonstrated that increasing perlite content led to the development of a more porous and interconnected microstructure. As the expanded perlite content increased, the bulk density decreased from 1.31 to 0.80 g/cm3, while the apparent porosity and water absorption increased to 48.5% and 60.8%, respectively. Conversely, crushing strength decreased due to increased porosity. These results demonstrate that expanded perlite is an effective additive for tailoring the microstructure and performance of LWAs at low sintering temperature. The developed materials show strong potential for horticultural applications.
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Development of Sustainable Biomaterials Composites from Waste Materials (Spent Mushroom Compost, Garlic Shell, and Water Hyacinth) with Edible Mushroom Mycelium-Based
(2026-01-01)
Kitiwan, Mettaya
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Tangthirasunun, Narumon
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Tunthawiroon, Phacharaphon
Purpose: To evaluate performance and add value of bio-based degradable waste materials of spent mushroom compost cooperate with garlic shell, and water hyacinth with mushroom mycelium-based methods. Method: The Ganoderma lucidum, Lentinus polychrous, L. squarrosulus, and Pleurotus sajor-caju were used to study bio-based composites from various formula of waste materials (spent mushroom compost (Agrocybe cylindracea or P. ostreatus), garlic shell, and water hyacinth). Then we selected the best species and the formula of biomaterial composites to prepare pot prototypes. Finally, the biomaterial composite pots were measured physical and mechanical properties. Results: L. squarrosulus exhibited the fastest mycelial growth and highly effective to composed materials. Then, selected further pot prototypes with variation formulation and physical and mechanical properties were presented; density ranged from 0.18−0.22 g cm-3 and water absorption reaching between 172−250% in 24 hr., the absorption increases more gradually, reaching 302%−368% after 168 hr. Variations between formulation, the composites AC-F1 and PO-F1 exhibited superior water absorption. Whereas composites AC-F2 and PO-F2 demonstrated the lowest water absorption. For the compressive strength significant differences between samples prepared with spent mushroom compost from A. cylindracea and P. ostreatus. The spent mushroom compost from P. ostreatus is higher compressive strength, ranging from 385.4−451.5 kPa. In contrast the spent mushroom compost derived from A. cylindracea ranged between 174.9−197.3 kPa. Conclusion: The mycelium-based biodegradable composite produced demonstrates excellent performance and suitability for various applications. As such, they contribute to efficient upcycling and support zero-waste practices.
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Comparative study of vacuum arc-remelting and spark plasma sintering processes on microstructure and corrosion behavior of Cp-Ti for biomedical implant applications
(2025-11-01)
Kunbuala, Neeraphat
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Srirussamee, Kasama
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Phamornnak, Chinnawich
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Tunthawiroon, Phacharaphon
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Hankoy, Montree
Titanium (Ti) and its alloys are widely used for biomedical applications due to their excellent mechanical properties and biocompatibility. However, the selection of an appropriate manufacturing process is critical to ensuring the optimal performance of Ti-based implants. This study investigates the effects of two fabrication methods –vacuum arc remelting (VAR) and spark plasma sintering (SPS) – on the microstructure and corrosion behavior of commercially pure titanium (Cp-Ti). VAR-Ti ingots were fabricated using arc-melting with multiple remelting cycles, whereas SPS-Ti specimens were sintered from Ti powders under pressure and pulsed current in a high-vacuum environment. Both specimens were subsequently heat-treated at 800 °C and furnace cooled. Microstructural characterization revealed coarser grains and porosity in VAR-Ti, while SPS-Ti showed refined, uniform α-phase structures. Electrochemical tests, including OCP, polarization, EIS, and ICP-MS, indicated slightly enhanced corrosion resistance in SPS-Ti, attributed to its defect-free microstructure. XPS analysis confirmed TiO<inf>2</inf> surface formation on both samples. Additionally, both materials exhibited high ductility and excellent biocompatibility, with cell viability exceeding ISO 10993-5 thresholds. These findings highlight the advantage of SPS in producing defect-minimized Cp-Ti with improved corrosion behavior for biomedical applications.
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Modification of Al2O3-Based Membranes with Carbon Black for Enhanced Hydrogen Permeation
(2025-11-01)
Hankoy, Montree
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Rodchom, Mana
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Vichaphund, Supawan
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Atong, Duangduen
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Zhang, Jianfeng
This work presents the development and characterization of alumina–carbon black (ACB) composite membranes for enhanced hydrogen separation performance. A series of membranes containing 0–3.0 wt.% carbon black was fabricated via high-temperature sintering and systematically investigated with respect to their structural, morphological, mechanical, and gas separation properties. The addition of carbon black significantly influenced membrane microstructure, promoting pore network formation, increasing specific surface area, and enhancing gas transport. Gas permeation tests using H<inf>2</inf> and N<inf>2</inf> revealed that all ACB membranes exhibited higher hydrogen permeance than the pure Al<inf>2</inf>O<inf>3</inf> membrane. Notably, the ACB3.0 specimen demonstrated the highest H<inf>2</inf> permeance of 508 × 10−6 mol m−2 s−1 Pa−1 at 303 K, which is nearly four times greater than the unmodified membrane. At an elevated temperature (773 K), H<inf>2</inf>/N<inf>2</inf> selectivity improved with increasing carbon black content, with ACB3.0 achieving a maximum selectivity of 3.82, exceeding the theoretical Knudsen value, suggesting a synergistic contribution of Knudsen diffusion and surface diffusion. These results demonstrate that carbon black is a cost-effective and versatile additive for modifying ceramic membranes, offering a promising route for advancing hydrogen purification technologies in industrial applications.
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Fabrication and characterization of lightweight aggregates with expanded perlite and NPK nutrient incorporation
(2025-06-01)
Rungrueng, Panadda
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Hankoy, Montree
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Kitiwan, Mettaya
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Keawprak, Nittaya
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Tunthawiroon, Phacharaphon
This study focuses on the development of porous lightweight aggregates incorporated with NPK fertilizer as a sustainable nutrient carrier for agricultural applications. The integration of expanded perlite (EP) as a pore-forming agent enabled the production of lightweight aggregates (EP-LWAs) at lower sintering temperatures (900 °C) while maintaining high porosity and water absorption properties, reducing energy consumption compared to conventional high-temperature ceramic processing. The optimized EP-LWAs exhibited a bulk density of 1.15 g/cm3, porosity of 46.09 %, and water absorption of 40.28 %, ensuring enhanced nutrient retention capacity. The fertilizer incorporation process was achieved using a simple vacuum infiltration technique, effectively loading the pellets with 1.2 % nitrogen (N), 2.6 % phosphorus (P), and 1.2 % potassium (K), surpassing typical soil nutrient levels and exhibiting comparable NPK content to organic fertilizers. These results highlight the potential of EP-LWAs as an energy-efficient and eco-friendly planting materials, offering a cost-effective for sustainable agriculture, green roof, and vertical gardening applications.
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Effects of Surface Finishing Techniques on Properties of NiTi Coil Spring Actuators
(2025-01-01)
Premwattananarakul, Natakorn
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Srirussamee, Kasama
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Tunthawiroon, Phacharaphon
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Kumnorkaew, Theerawat
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Phukaoluan, Aphinan
This research aims to investigate the effects of surface finishing techniques on phase transformation, topography, and recovery force of NiTi coil springs designed for actuator applications. The NiTi wire, with a diameter of 1 mm, was fabricated into a helical spring with an index of 9 and 20 active coils. The spring was subsequently annealed at 550 °C for 30 min and then quenched in water. The surface finishing techniques applied to the NiTi springs included chemical etching, mechanical polishing, and sand blasting. It was observed that mechanical polishing had a strong impact on topography than both chemical etching and sand blasting. After mechanical polishing, the topography of NiTi coil springs slightly changed compared to the annealed spring. The examined surface was smooth and glistening, with a surface roughness R<inf>a</inf> of 0.175 ± 0.006 µm, nearly identical to that of the annealed spring R<inf>a</inf> of 0.116 ± 0.021 µm. Chemical etching produced a surface oxide, yet the surface became rough due to an uncontrollable chemical reaction, i.e., the R<inf>a</inf> value obtained from chemical etched surface (1.177 ± 0.156 µm) was higher than that of the mechanically polished spring. Meanwhile, sand blasting provided a blue-shaded surface corresponding to an excessive R<inf>a</inf> of 1.952 ± 0.204 µm. The DSC results revealed two peaks of R-phase and martensite transformation in the cooling curve, with only austenite transformation appearing on the heating curve. According to the DSC curve, all surface finishing techniques can reduce the latent heat and affect the associated phase transformations. Consequently, the recovery force of the spring was increased by 2–5 times the initial length. The maximum stiffness (k) of 0.129 N/mm and recovery force for the surface-finished springs were provided by mechanical polishing, while the minimum values of 0.104 N/mm were yielded by sand blasting. All experimental findings offer a framework for the development of actuator springs enhanced through each surface finishing technique.
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Preparation of CdSe thin films: annealing effects on structure and optical properties
(2025-01-01)
Hankoy, Montree
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Kitiwan, Mettaya
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Tunthawiroon, Phacharaphon
In this work, we prepared well−crystallized CdSe thin films onto glass substrates using vacuum thermal evaporation method (VTE). The CdSe thin film was deposited on the substrate for 10 min in a vacuum chamber where the pressure was maintained at 5⋅10-5 Torr. To further increase the crystallinity, the as-deposited CdSe films were next thermally annealed in the air at annealing temperatures between 200 and 400 °C. The CdSe films were then investigated for phase composition, morphology, and optical properties. X-ray diffraction (XRD) examinations demonstrated a hexagonal phase of CdSe with preferential orientation along the (002) direction. The morphology analysis showed a homogeneous morphology with an average grain of approximately 65.55–90.25 nm in size. Chemical analysis confirmed the stoichiometric presence of Cd and Se. In addition, the optical band gap, determined from Tauc’s plot, using UV-Vis spectroscopic data, was found to be in the range of 1.66–1.69 eV. An annealing temperature of 300 °C resulted in the most favorable condition with the lowest optical band gap value of 1.66 eV, indicating a narrower band gap in the annealed CdSe thin film. The high deposition rate of VTE presents a significant advantage for this technique, potentially facilitating its use in creating optoelectronics and solar cells that are highly efficient and cost-effective.
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Influence of the Oxide Film on the Performance and Corrosion Resistance of TiNiCu Shape Memory Alloys as the Heat Engine Actuator
(2024-10-01)
Phukaoluan, Aphinan
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Srirussamee, Kasama
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Khantachawana, Anak
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Chuchonak, Monthon
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Tunthawiroon, Phacharaphon
Shape memory alloys (SMAs) are utilized as an actuator for the heat engine to harvest energy from low-temperature geothermal sources, such as hot springs, which convert thermal energy into mechanical work. However, the alloy processing and engine design still require optimization to improve performance and durability. To discuss their potential as heat engine actuator, this study investigated the influence of oxide films on the TiNiCu SMAs in terms of surface and structural properties, recovery forces, and corrosion resistance. The results show that the surfaces of the etched samples were relatively coarser than those unetched with lower oxygen content. With the presence of oxide film, the Austenite Finish Temperature (Af) temperature of the unetched SMAs was lower with R-phase transformation. Also, it provided higher recovery force at above Af temperature (as high as 8.3 N at 70-mm displacement). Furthermore, the corrosion resistance of the unetched SMAs was higher than the etched samples, as analyzed by open-circuit potential and linear polarization in natural spring water at 70°C. These findings imply that the presence of oxide film could be beneficial for the SMAs when used as an actuator for heat engines, although it may require further study to investigate its impact on the fatigue behavior of the alloys.
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Enhancement of Flexural Strength in Fiber–Cement Composites through Modification of Sisal Fiber with Natural Rubber Latex and Expanded Perlite
(2024-04-01)
Thepruttana, Siriwan
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Patthanavarit, Jira
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Hankoy, Montree
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Kitiwan, Mettaya
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Keawprak, Nittaya
This study presents a novel approach in enhancing the flexural strength of sisal fiber cement composites by employing a dual coating technique with natural rubber latex and expanded perlite to the sisal fibers. The effects of different fiber content (0.25, 0.5, 0.75, 1, 1.25, and 1.5 wt%) and fiber length (1, 2, and 3 cm) on the physical and mechanical properties of sisal fiber cement were also studied. The physical properties, including bulk density and water absorption, were evaluated via the Archimedes method. Flexural strength was measured using the 3-point bending method, and microstructure was observed using a scanning electron microscope (SEM) and an optical microscope (OM). As the fiber content and length increase, the bulk density of the sisal fiber cement decreases. However, composites utilizing coated fibers consistently exhibit a higher bulk density than those utilizing uncoated fibers, attributed to enhanced adhesion and reduced porosity. The water absorption of sisal fiber cement increases with fiber content, but it is mitigated by the natural rubber latex coating, which prevents fiber–water absorption, and by expanded perlite, which reduces voids in the matrix. Composites containing coated fibers consistently exhibit superior flexural strength compared to those with uncoated fibers. The highest flexural strength values of 5.58 MPa were observed in composites utilizing 3 cm of coated fiber with 0.25 wt% fiber content. Microstructure analysis reveals a well-bonded interface in coated fibers, emphasizing the positive impact of coating on mechanical performance. The incorporation of coated sisal fibers effectively improves adhesion, water resistance, and flexural strength, offering sustainable and durable construction materials. The achieved results can serve as the guidelines for the development of a high-performance bio-based construction materials with improved durability and reduced environmental impact.
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Enhancing the hydrogen permeation of alumina composite porous membranes via graphene oxide addition
(2023-01-12)
Hankoy, Montree
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Phrompet, Chaiwat
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Ruttanapun, Chesta
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Kaewpengkrow, Prangtip Rittichote
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Vichaphund, Supawan
Graphene oxide (GO) membranes have attracted considerable interest for hydrogen (H<inf>2</inf>) purification applications. However, the addition of GO into matrix materials to enhance the efficiency of H<inf>2</inf> permeation remains a challenge. In this study, the fabrication of alumina/graphene oxide (AGO) composites containing varying contents of GO (0.5–3.0 wt.%) was investigated. The AGO composites were formed into pellets and sintered for 2 h at 1500 °C. Accordingly, the presence of GO in the membranes following sintering was confirmed by Raman spectroscopy. Additionally, the porosity of the AGO composites increased from 3.7% to 26.9% as the GO concentration increased from 0.5 wt.% to 3.0 wt.%. Furthermore, the average pore diameter of the AGO composites was in the range of 87–228 nm, and the pore size distribution was unimodal. The performance of the AGO membranes was investigated for the permeance of single gases H<inf>2</inf> and N<inf>2</inf> at 30–500 °C to evaluate their potential for H<inf>2</inf> separation applications. The AGO membranes with a GO addition of 2.5 and 3.0 wt.% exhibited a high hydrogen permeance of 232–410 × 10−6 mol m−2 s−1 Pa−1, which was approximately 10 times greater than that of pristine Al<inf>2</inf>O<inf>3</inf> membrane. Additionally, the ideal H<inf>2</inf>/N<inf>2</inf> selectivity values ranged from 4.02 to 4.20. Furthermore, gas permeation through the AGO membrane was observed to follow the Knudsen diffusion mechanism.

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