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Novel method for predicting the cracks of oxide scales during high temperature oxidation of metals and alloys by using machine learning
(2025-12-01)
Chawuthai, Rathachai
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Promchan, Teeratat
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Rojsanga, Jularak
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Chandra-ambhorn, Somrerk
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Nilsonthi, Thanasak
Material degradation is one of the main problems in various high-temperature processes, directly resulting in the failure of the material. Crack and protective oxide film spallation caused either by mechanical stress development in the oxidation process or thermal stress due to a mismatch of the thermal expansions of the formed oxide and alloy are common forms of failure in high-temperature processes. Typically, the Pilling-Bedworth ratio (PBR) is employed to predict crack and spallation of the oxide by determining the volume changes of oxide and alloy because of its simplicity. However, this approach provides poor crack and spallation predictions. Hence, machine learning was adopted in the present work to predict oxide formation and spallation in the temperature range of 600-1,200 °C. The inputs for the present developed model were alloy compositions, oxide formed during oxidation, and oxidation conditions and periods. Furthermore, the predicted results of the present developed machine learning model were compared to those obtained by the PBR method. The present results revealed that the accuracy of the oxide spallation prediction of the present model was better than that of the PBR method. The random forest with 15 estimators was the best machine learning model. Finally, it can be concluded that the machine learning model is essential for accurate material failure prediction.
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Evidence for chromium, cobalt and molybdenum volatilisations during high temperature oxidation of Co-27Cr-6Mo Alloy
(2022-07-01)
Wongpromrat, Patthranit
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Galerie, Alain
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Thublaor, Thammaporn
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Chandra-ambhorn, Walairat
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Ponpo, Phisan
A Co-27Cr-6Mo alloy was oxidised in pure O<inf>2</inf> between 800 and 1000 °C for durations up to 96 h. The flow rate was varied between 2 and 5 cm.s<sup>–1</sup>. In these conditions, volatilisations of chromium, cobalt and molybdenum were observed. The chromium volatilisation values were in good agreement with calculations assuming (CrO<inf>3</inf>)g volatilisation limited by diffusion in the gas boundary layer. On the contrary, the measured flux of evaporated Co was higher than the calculated Co volatilisation flux from the metallic Co. The theoretical relation between the solid Co particle size and its vapour pressure was suggested to help explaining such difference.
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Effect of water vapour on the high temperature oxidation of stainless steels
(2020-01-01)
Chandra-Ambhorn, Somrerk
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Wongpromrat, Patthranit
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Thublaor, Thammaporn
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Chandra-Ambhorn, Walairat
This chapter primarily reviews the nature of water vapour when it presents in bulk gas. The change in a ratio between water vapour and corresponding dissociated hydrogen, which determine the thermodynamic stability of the oxide formation, is analysed when the oxidation kinetics are linear and parabolic. When water vapour reaches the solid/gas interface, chromium species volatilisation and oxidation controlled by surface reaction can occur. The adsorbed water vapour can be further incorporated into the oxide possibly in the form of hydrogen defects. The role of these defects on altering the defect structure of the oxide is discussed. Finally, characteristics of the oxide scale on stainless steels formed in the atmosphere containing water vapour are reviewed.
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High temperature oxidation of stainless steels
(2020-01-01)
Chandra-Ambhorn, Somrerk
;
Hayashi, Shigenari
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Latu-Romain, Laurence
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Wongpromrat, Patthranit
This chapter is dedicated to the description of high temperature oxidation of both chromia and alumina forming alloys. The defect structures of iron and chromium are firstly reviewed. The effects of elements on stainless steel oxidation behaviour are further addressed. For the chromia-forming stainless steel, the oxidation rate is reduced with the increased silicon content but not in a monotonic manner. Titanium and niobium can reduce breakaway oxidation of Fe–18Cr–10Ni austenitic stainless steel. Titanium can enhance the adhesion of scale to the Fe–18Cr by mechanical keying effect of TiO2 formed at the steel/scale interface. For the alumina-forming stainless steel, the formation of alumina and its transformation during oxidation are reviewed. Chromium can be added to reduce the critical aluminium content in the steels in order to form alumina at high temperatures. The addition of reactive elements with appropriate level can improve scale adhesion and reduce the steel oxidation rate. Refractory element like molybdenum can increase strength of material but also accelerate the oxidation rate of the steels containing reactive elements. The development of new alumina-forming austenitic alloy grades is finally described.

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