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    Simultaneous optimization of dimensional accuracy and surface roughness for finishing cut of wire-EDMed K460 tool steel
    (2013-07-01)
    Kanlayasiri, Kannachai
    ;
    Jattakul, Prajak
    The aim of this research was to determine an optimal cutting condition of dimensional accuracy and surface roughness for finishing cut of wire-EDMed K460 tool steel. The cutting variables investigated in this study encompassed cutting speed, peak current, and offset distance. Box-Behnken design was employed as the experimental strategy, and multiple response optimization on dimensional accuracy and surface roughness was performed using the desirability function. Results showed that both peak current and offset distance have a significant effect on the dimension of the specimen while peak current alone affects the surface roughness. The optimal cutting condition was at 2 A peak current and 772 μm offset distance. Since neither dimension nor surface roughness was affected by cutting speed, the speed was thus set at the highest of 5.5 mm/min to maximize the production rate. Confirmation tests on the optimal cutting condition were executed by which all cut specimens were shown to be within the specifications. © 2013 Elsevier Inc.
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    Effects of wire-EDM machining variables on surface roughness of newly developed DC 53 die steel: Design of experiments and regression model
    (2007-10-01)
    Kanlayasiri, K.
    ;
    Boonmung, S.
    DC53 is a newly developed cold die steel from Daido Steel, Japan. It is an improvement over the familiar cold die steel SKD11. Because DC53 is a new die steel, only little information is available in literature for its machining characteristics. This paper presents an investigation of the effects of machining variables on the surface roughness of wire-EDMed DC53 die steel. In this study, the machining variables investigated were pulse-peak current, pulse-on time, pulse-off time, and wire tension. Analysis of variance (ANOVA) technique was used to find out the variables affecting the surface roughness. Assumptions of ANOVA were discussed and carefully examined using analysis of residuals. Quantitative testing methods on residual analysis were used in place of the typical qualitative testing techniques. Results from the analysis show that pulse-on time and pulse-peak current are significant variables to the surface roughness of wire-EDMed DC53 die steel. The surface roughness of the test specimen increases when these two parameters increase. Lastly, a mathematical model was developed using multiple regression method to formulate the pulse-on time and pulse-peak current to the surface roughness. The developed model was validated with a new set of experimental data, and the maximum prediction error of the model was less than 7%. © 2007.
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    An investigation on effects of wire-EDM machining parameters on surface roughness of newly developed DC53 die steel
    (2007-06-12)
    Kanlayasiri, K.
    ;
    Boonmung, S.
    DC53 is a newly developed cold die steel from Daido Steel, Japan. It is an improvement over the familiar cold die steel SKD11. Because DC53 is a new die steel, only little information is available in literature for its machining characteristics. This paper investigated the effects of machining parameters on surface roughness of wire EDMed DC53 die steel. The investigated machining parameters were pulse-on time, pulse-off time, pulse-peak current, and wire tension. Analysis of variance (ANOVA) technique was used to find out the parameters affecting the surface roughness. Assumptions of ANOVA were discussed and then examined through residual analysis. Quantitative testing methods on residual analysis were employed in place of the typical qualitative testing techniques. Results from ANOVA show that pulse-on time and pulse-peak current are significant variables to surface roughness of wire-EDMed DC53 die steel. The surface roughness of test specimen increased as these two variables increased. © 2007.