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APPLYING MELSOFT GEMINI SOFTWARE FOR DIGITAL TWIN CREATION IN AUTOMATION SYSTEM PROJECT PHASES
(2026-08-01)
Thepmanee, Teerawat
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Sopha, Watcharapon
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Asadi, Farzin
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Pongswatd, Sawai
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Kummool, Sart
In the era of Industry 4.0, Digital Twin (DT) technology played a critical role in advancing manufacturing systems, particularly in real-time process simulation, performance optimization, and strategic decision-making. This study presents the application of MELSOFT Gemini software to develop DT for simulated industrial automation project phases. The system is designed to enable seamless data access and integration from physical devices into the DT in accordance with ISO 23247. The development process comprises two phases. The pre-deployment phase involves creating 3D models and simulating system behavior within a virtual environment prior to actual implementation. The Synchronized Operation phase enables visualization in MELSOFT Gemini through the transmission of data from physical devices via Operational Technology (OT) systems and Autonomous Mobile Robots (AMRs), using standard protocols such as OPC UA. The developed system accurately replicates the actual production process, provides early safety alerts, supports connectivity with various device types, and allows for future scalability all while maintaining compliance with the ISO 23247 framework. These findings demonstrate the potential of MELSOFT Gemini as a core platform for implementing practical, industry-ready DT systems.
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Improving Accuracy in Image-Recognition Systems with Techniques for Handling Similar-Looking Items in Inventory Management
(2025-01-01)
Smerpitak, Krit
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Kummool, Sart
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Asadi, Farzin
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Ar-Karachaiphong, Chitsanuwit
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Sopha, Watcharapon
Inventory management is crucial for businesses dealing with many visually similar items. This paper presents the development of an automated board game detection system utilizing computer vision and deep learning to enhance the accuracy and efficiency of tracking visually similar inventory. The dataset used to train the model was collected using a Pi Camera Module 3 mounted on a Raspberry Pi 5, ensuring consistency in captured images. To improve the model's performance, images were annotated using CVAT, and dataset augmentation was applied using Augmentations, incorporating transformations such as flipping, brightness adjustment, blurring, and noise addition. These augmentations allowed the model to learn and differentiate board games under varying environmental conditions accurately. The selected model was YOLOv8m, chosen for its balance between accuracy and computational efficiency. The model was trained for 20 epochs using a learning rate of 0.0005, a batch size of 12, and augmentation techniques such as Mosaic and MixUp. Additionally, overfitting prevention techniques including early stopping, dropout, and weight decay were applied. After training, the model was converted into the ONNX format to optimize it for deployment on embedded devices and then uploaded to the Raspberry Pi 5 for realworld testing. The system was evaluated on 10 visually similar or small-sized board games, with 10 tests per game, totaling 100 trials. The results showed that the model successfully classified all board games without a single error. Moreover, these findings demonstrate that the proposed system effectively identify board games with high accuracy while maintaining real-Time processing capability. The use of data augmentation and model optimization significantly improved object classification performance, making it a promising approach for inventory management in board game cafes and similar environments.
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EXPERIMENTAL STUDY ON ENERGY CONSUMPTION OF TEMPERATURE CONTROL BY USING ON-OFF INTELLIGENT FUNCTION
(2023-05-01)
Pongswatd, Sawai
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Sopha, Watcharapon
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Asadi, Farzin
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Smerpitak, Krit
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Thepmanee, Teerawat
In order to save electrical energy for on-off temperature control, a useful concept of on-off intelligent function to execute in a programmable logic controller (PLC) is presented. An implementation of PLC-based control system based on electric heating is also described as a case study to demonstrate the performance of the proposed function. IEC 61131-3-based ladder diagrams were created by using Studio 5000 software to run in the PLC modeled CompactLogix L30ER. Compared with the traditional on-off control action, the proposed on-off intelligent function can minimize energy consumption of a heater used in the implemented temperature control by 4.57%-6.65%.
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Design of PLC-based system for linearity output voltage of AC–DC converter
(2022-04-01)
Pongswatd, Sawai
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Smerpitak, Krit
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Asadi, Farzin
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Thepmanee, Teerawat
This paper presents the PLC-Based system for controlling the SCR power module which is AC–DC converter proposes to linearity output voltage with trigger signal. The technique converted the trigger signal by arccosine function and analog module in the PLC. Converted signal from PLC system is fed to SCR power module instant the traditional signal. Proposed of this paper describes the PLC hardware configuration, compute/math and trigonometric functions with Studio 5000 software. In addition, the interfacing, parameters configuration, and monitoring are considered for testing. The technique with PLC-based, devices configuration and experimental results have been presented will be useful for electric power supply in the industry with more and more demand to apply the PLC system to develop the traditional industry to semi or automatic control in the industry.
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Implementation of control and SCADA system: Case study of Allen Bradley PLC by using WirelessHART to temperature control and device diagnostic
(2022-04-01)
Thepmanee, Teerawat
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Pongswatd, Sawai
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Asadi, Farzin
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Ukakimaparn, Prapart
System integration for process automation promoted the technologies that were accessed to functions and data of field device, controller, and SCADA system. In addition, the data from filed devices can apply to solve device diagnostic and preventive maintenance. This paper describes the practical technique to configure and implement of control and SCADA system that focus on integration of field device, PLC controller, and SCADA system. The paper presents case study of Allen-Bradley (AB) PLC by using WirelessHART device to temperature control and device diagnostic through SCADA system. PLC's input/output (I/O) modules are installed that consists of Modbus module, digital I/O module, analog I/O module. In addition, Prosoft configuration builder and Studio 5000 software are new software to build add on Modbus instruction and ladder diagrams, respectively. The experiments perform in case study of temperature control by using Proportional–Integral–Derivative (PID) function in the AB PLC. Wonderware InTouch SCADA software is implemented to monitor the process mimic, trend, and alarm. Moreover, the technique can support the operators and engineers to make decision for process control and devices diagnostic.
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Analog to Digital Conversion and Timer
(2022-01-01)
Asadi, Farzin
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Pongswatd, Sawai
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Serial Communication
(2022-01-01)
Asadi, Farzin
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Pongswatd, Sawai
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Basics of Simulink®
(2022-01-01)
Asadi, Farzin
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Pongswatd, Sawai
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Introduction to Waijung Blockset
(2022-01-01)
Asadi, Farzin
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Pongswatd, Sawai
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Preface
(2022-01-01)
Asadi, Farzin
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Pongswatd, Sawai

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