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Item type:Publication, Size-dependent and spatial variations in the structural properties of spin-coated poly(Vinylidene Fluoride) films(2025-10-01) ;Sukjit, Peemases ;Munpiriyakul, Pimpaporn ;Tuantranont, Adisorn ;Lomas, TanomBorthai, PawantreeThe uniformity of structural properties in large spin-coated poly(vinylidene fluoride), or PVDF, films is crucial due to their widespread applications and thus requires careful investigations. In this study, variations in structural properties across PVDF films of different sizes and positions were examined. Thin PVDF films were fabricated by the spin-coating method onto rectangular substrates with lengths varying from 10 mm to 40 mm while maintaining a constant width of 10 mm. Three key characteristics – thickness, phase, and crystallinity – were characterized and analyzed. Two effects were investigated – the size-dependent effects, i.e., the property variations at a specific position due to the increasing film length, and the spatial effects, i.e., the property variations along distances from the film center within a film of a specific size. The average thickness of the fabricated film was in the range of 5.00 μm to 6.00 μm, while the crystalline size was in the range of 1.00 nm to 3.00 nm. For the size-dependent effects, at a specific position on the film, increasing the film length did not significantly affect the thickness; however, the phase of PVDF shifted toward a more chain-like β phase, while the crystalline size decreased. At the film center, the crystalline size decreased by 60.7% when the film size increased from the smallest to the largest. These changes resulted from four combined mechanisms: centripetal force, viscosity, evaporation rate, and shear force. For the spatial effects, in a film with a specific size, when the distance from the center increased, the thickness decreased, the phase remained β, and the crystalline size was smaller. For the largest 40 × 10 mm<sup>2</sup> film, the thickness and crystalline size decreased by 16.7% and 3.6%, respectively, from the center to the edge of the film. These trends were attributed to the three combined mechanisms: centripetal force, viscosity, and evaporation rate. The findings of this study provide critical insights into a deeper understanding of property variations in spin-coated PVDF films among both different film sizes and different positions on a film, which is essential for optimizing their applications. - Some of the metrics are blocked by yourconsent settings
Item type:Publication, A Modern Ultrasonic Cleaning Tank Developed for the Jewelry Manufacturing Process and Its Cleaning Efficiency(2025-10-01) ;Chaiaiad, Chatchapat ;Borthai, PawantreeThongsri, JatupornThis research details the development and evaluation of a Modern Ultrasonic Cleaning Tank (MUCT) designed to enhance cleaning efficiency in jewelry manufacturing, particularly for silver jewelry, replacing the traditional method, which was less efficient and had higher operating costs. The MUCT offers capabilities of single- or dual-frequency ultrasonic operation (28 kHz and 40 kHz) and adjustable transducer positioning. An advanced method involving computer simulations, utilizing harmonic response analysis and transient dynamic analysis, was employed to determine the acoustic pressure inside the MUCT, thereby indicating the cavitation intensity required to achieve high cleaning efficiency. Simulation results confirm that this design can distribute acoustic pressure throughout the MUCT, as intended. A prototype MUCT was assembled, and its operation was validated through foil corrosion tests, ultrasonic power concentration (UPC) measurements, and jewelry cleaning tests. The results revealed that the MUCT’s center provided the maximum UPC of 28 W/L and an acoustic pressure of 30.43 MPa, effectively operating at single and dual frequencies, and achieving superior dirt removal. The highest cleaning efficiency of 100% was achieved using dual frequency with a 97% water and 3% dishwashing liquid mixture at 60 °C, exceeding the 23.52% obtained with water at 27 °C without ultrasonic treatment. The MUCT, successfully integrated into the manufacturing process, offers customizable features to meet various cleaning needs, providing flexibility, improved performance, and cost savings.
