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Author: search.filters.author.Klongratog, BhanupolSubject: search.filters.subject.Silicone rubber

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    Optimizing fabrication processes for scalable production of flexible thermoelectric modules: A case study on self-powered IoT systems
    (2025-09-01)
    Gobpant, Jakrit
    ;
    Klongratog, Bhanupol
    ;
    Rudradawong, Chalermpol
    ;
    Sakdanuphab, Rachsak
    ;
    Limsuwan, Pichet
    This study explores the optimization of fabrication processes for flexible thermoelectric generators (FTEGs) to enhance their performance and scalability for industrial applications, with a focus on integrating them into self-powered Internet of Things (IoT) systems. The research investigates the impact of silicone layer thickness and applied fabrication pressures on the mechanical stability, energy harvesting efficiency, and power output of FTEGs. Results demonstrate that reducing the thermal conductivity of the silicone filler and optimizing the fabrication pressure significantly improves the performance of FTE modules. The optimized FTEGs, featuring a series-parallel configuration, achieve a power density of 5.2 mW/cm² under a temperature difference of 50 °C, surpassing prior benchmarks. The developed system efficiently harvests waste heat, charges a battery, and powers an IoT module for real-time monitoring of temperature, humidity, and carbon monoxide levels. These findings highlight the potential of FTEGs as a sustainable solution for energy harvesting and self-powered industrial monitoring applications.
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    High-performance flexible thermoelectric generator based on silicone rubber and cover with graphite sheet
    (2024-01-05)
    Gobpant, Jakrit
    ;
    Klongratog, Bhanupol
    ;
    Rudradawong, Chalermpol
    ;
    Sakdanuphab, Rachsak
    ;
    Junlabhut, Prasopporn
    Harvesting thermal energy through a flexible thermoelectric generator (FTEG) offers an excellent micro-power solution for energizing node sensors in the realm of Internet of Things (IoT) and wearable electronics. Nonetheless, current FTEG suffer from drawbacks including low efficiency, significant thermal resistance, and complex manufacturing procedures. In this study, a high-performance FTEG using silicone rubber was designed and fabricated using a straightforward process. The finite-element method was used to optimize the copper electrode thickness, and the bendable substrate layers with various thermal conductivity were studied for the first time. The copper electrode thickness of 0.1 mm was selected because it offers high flexibility and bendability while still providing a relatively high-power output. The 5 × 5 cm<sup>2</sup> FTEG device was fabricated and covered with a bendable substrate. Silicon rubber (0.08 Wm<sup>−1</sup>K<sup>−1</sup>), silicon rubber added 5% graphene (0.14 Wm<sup>−1</sup>K<sup>−1</sup>), and graphite sheets (15 Wm<sup>−1</sup>K<sup>−1</sup>) were used as bendable substrates. The FTEG cover with graphite sheets has a maximum output voltage of 1.1 V under a temperature difference (ΔT) at 65 °C. Its maximum output power is 162.4 mW, corresponding to a power density of 6499.1 µW/cm<sup>2</sup> under the same above ΔT. The experimental findings indicated that integrating a bendable substrate with high thermal conductivity and electrical insulation properties enhances the performance of the FTEG.