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Item type:Publication, Electrostatic Properties and Ions Elimination Effect of Polyvinyl Chloride (PVC) Adhesive Tape Manufacturing(2020-03-01) ;Jenbanphue, Tatsanee ;Hongesombut, Komsan ;Jitkajornwanich, KulsawasdSrisonphan, SiwaponElectrostatic discharges (ESD) can release large amounts of energy to products and humans, causing product failure and pain, respectively. In this research, we elucidate the electrostatic charge generation, and discharge phenomena in real polyvinyl chloride (PVC) based electrical tape factory, which is primarily operated by the roll to roll manufacturing process. We perform the electrostatic potential measurement to identify the critical process of charge generation and to eliminate static charge at the source in order to prevent incidents caused by electrostatic discharge to operators or staff in the winding process. We also perform a numerical simulation-based finite element method (FEM) that provides modeling of an induced electric field, allowing the electrostatic discharge. The maximum potential is ~20 kV measured at 25 mm, indicating that the meter was induced by the electric field approximately ~0.8 MV/m, corresponding to surface charges density is ~ 10 μC/m<sup>2</sup>. Therefore, we introduced the ionization emitter bar in this case because it is feasible to install to the current infrastructure of the tested factory. The ionization emitter appears to reduce the electrostatic charge deposited on the PVC surface ~ 30% of the original charges. Therefore, installing a charge-dissipation technology at a proper location or combining with other methods, the electrostatic charge generation can be minimized even in roll to roll process. - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Fringe Field Assisted Electrostatic Discharge in Polypropylene Manufacturing(2020-03-01) ;Charoensorn, Panudda ;Srisonphan, Siwapon ;Kanokbannakorn, WeerawootKasemsuwan, VarakornPolypropylene (PP) is an electrical insulation material, and it can store electrostatic charge easily once they have friction with the metal or rubber rollers. Herein we present electrostatic issues in non-woven fabric manufacturing based on the roll to roll production processes. By using portable electrostatic-field meter measurements, we provide a low-cost and highly effective solution for discharging electrostatic charge before exposed or in contact with the operators, and we also identify where to install charge-dissipation technology to make it most useful. We employed the benefit of a highly and localized fringe field to discharge the electrostatic charge along the edge of the grounded metal rod placed at ~30 cm away. After placing the metal rod, the average of electrostatic potential of winding stock roll during spinning is decreased ~10 times, corresponding to ~0.2 μc/m<sup>3</sup> accumulated electrostatic charge on synthetic fabrics. The electric field distribution via the finite element method was illustrated corresponding to the reduction of electrostatic charge distribution in PP winding stock roll before and after inserting the grounded metal rod.
