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Item type:Publication, WELDABILITY AND THICKNESS STUDY OF ELECTROLESS NICKEL COATING ON ALUMINIUM CONDUCTOR FOR LI-ION BATTERY PACK(2021-05-31) ;Chumni, N. ;Charoenphonphanich, C. ;Tanprayoon, D. ;Yenwichai, T.Masomtob, M.Aluminium (Al) is used as an electrical conductor for battery modules to reduce the cost of battery modules but still provides high performance. An electroless nickel (EN) coating is applied to the surface of the Al conductors to meet the mentioned requirements, as it is well known in the automotive industry for its hardness and wear resistance. This paper presents a novel study on the influences of EN thickness on the weldability between the EN coated Al conductors and the tin coated copper wires using resistance spot welding (RSW). The two main parameters of this study are nickel (Ni) thickness and Al thickness. A total of twelve thickness conditions of the material are used. It consists of three differences in the thickness of Al; 2, 3 and 4 mm, that their surfaces are coated by four different thicknesses of Ni; uncoated, 10 µm, 20 µm and 30 µm. The electrical conductivity, the pull force and the peel force are measured after the specimens are welded with the tin coated copper wires. Poor and good weldabilities are studied to discover the cause of the behaviours. This study assists the primary purpose of using Al as the electrical conductor for battery modules, reducing the cost of battery modules but still offering high performance. - Some of the metrics are blocked by yourconsent settings
Item type:Publication, IMPROVEMENT OF ESTIMATION METHOD FOR BATTERY CELL HEAT GENERATION(2021-05-31) ;Kulranut, J. ;Depaiwa, N. ;Yenwichai, T. ;Intano, W.Masomtob, M.This work represents a new experimental method to precisely estimate the heat generation of the battery cell by reducing heat losses to the ambient. The temperature ambient in the chamber is controlled to be close to the battery cell temperature as much as possible in order to reduce the heat loss from the battery to the ambient. The battery is covered by an insulator, and the heat loss due to the heat conduction at the electric connectors is also considered. Therefore, the heat generation term is absorbed by the heat capacity term; in other words, the heat generation of the battery cell can be calculated via the rising temperature of the heat capacity term and the heat loss of the connectors. Consequently, this new method can obtain the precision of the estimated heat generation that can be used to design an appropriate battery thermal management system for the battery pack.
