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Effective Cu/Re promoted Ni-supported γ-Al2O3 catalyst for upgrading algae bio-crude oil produced by hydrothermal liquefaction
(2021-06-01)
Pongsiriyakul, Kanokthip
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Kiatkittipong, Worapon
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Adhikari, Sushil
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Lim, Jun Wei
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Lam, Su Shiung
Catalytic hydrotreating of algae bio-crude oil from hydrothermal liquefaction (HTL) of Nannochloropsis sp. was performed. Different Ni-based catalysts, including Ni/γ-Al<inf>2</inf>O<inf>3</inf>, Ni-Cu/γ-Al<inf>2</inf>O<inf>3,</inf> Ni-Re/γ-Al<inf>2</inf>O<inf>3,</inf> and Ni-Cu-Re/γ-Al<inf>2</inf>O<inf>3,</inf> (10%Ni, 5%Cu, 2.5%Re) were used in upgrading of the bio-crude oil. Most catalytic systems could effectively eliminate S and decrease the N and O contents, and enhance more than 20% improvement in the higher heating value (HHV) of the bio-oil (34 to 41–45 MJ/kg). Introducing only Cu could enhance the C[dbnd]O hydrogenation resulting in higher aromatic and alcohol compounds. While the addition of Re is effective for hydrodeoxygenation, it lowers denitrogenation due to amination reaction. Ni-Cu-Re/γ-Al<inf>2</inf>O<inf>3</inf> ternary alloy offered the best results on the overall performance, achieving the highest upgraded bio-oil yield of 58 wt% and the highest energy recovery in the upgrading process (ER<inf>upgrade</inf>) of 64.6%. As ER in HTL process (ER<inf>HTL</inf>) was ca. 71.8%, the overall ER (ER<inf>overall</inf>) from algae biomass to upgraded bio-oil of 46.4% can be achieved for Ni-Cu-Re/γ-Al<inf>2</inf>O<inf>3</inf> catalyst. Carbon efficiency approx. 47.7% can be attained as the carbon in the algae biomass feedstock was retained in the upgraded bio-oil. In addition, reaction pathways for the formation of different hydrotreated products catalyzed by mono-, bi-, and tri- metallic Ni-Cu-Re have been proposed.
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Nickel sulfide, nickel phosphide and nickel carbide catalysts for bio-hydrotreated fuel production
(2017-11-01)
Phimsen, Songphon
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Kiatkittipong, Worapon
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Yamada, Hiroshi
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Tagawa, Tomohiko
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Kiatkittipong, Kunlanan
A series of nickel catalysts i.e. nickel sulfide (NiS), nickel phosphide (NiP) and nickel carbide (NiC) was investigated for hydrotreating of spent coffee oil to produce bio-hydrotreated fuel (BHF). Catalytic tests were carried out at 375–425 °C and 20–40 bar of initial H<inf>2</inf> pressure (before heating) with reaction time of 0–3 h. The activity of the catalysts are in the order of NiC > NiP > NiS; however NiC tended to promote cracking reaction resulting in high gasoline and gaseous yields. On the other hand, although NiS gives the lowest oil conversion, it is favorable to diesel yield with lowest methanation and cracking activity. Compared with decarboxylation (DCO<inf>2</inf>) and hydrodeoxygenation (HDO), decarbonylation (DCO) was the major route for deoxygenation of coffee oil for all the catalysts. The ratio of (DCO + DCO<inf>2</inf>) to HDO (as represented by C<inf>n-1</inf>/C<inf>n</inf>) decreased in the order NiS > NiC > NiP. Ketones as intermediate products (ca. 3 wt%) were detected in case of NiP. They could be generated via rearrangement of alcohol and keto-enol tautomerism. Significant amount of aromatics (4 wt%) with some isomerization products (0.9 wt%) can also be observed in NiS catalyzed liquid products while trace amount of these compounds were detected for NiP and NiC catalysts. Physiochemical analysis of the diesel fraction exhibited satisfactory properties. The density and kinematic viscosity were consistent with the specification of commercial bio-hydrogenated diesel, NExBTL. Since main products are straight chain hydrocarbons, high cetane index (>110) could be achieved.
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Oil extracted from spent coffee grounds for bio-hydrotreated diesel production
(2016-10-15)
Phimsen, Songphon
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Kiatkittipong, Worapon
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Yamada, Hiroshi
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Tagawa, Tomohiko
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Kiatkittipong, Kunlanan
Oil extracted from spent coffee grounds is utilized as a renewable source for bio-hydrotreated fuel production. In the present work, oil yield up to 13% can be obtained by Soxhlet extraction with hexane as a solvent. As the extracted oil contained high content of free fatty acids (6.14%), therefore one step alkali-catalyzed for ester based biodiesel production is impractical. Hydrotreating of extracted oil was performed over two catalysts i.e. NiMo/γ-Al<inf>2</inf>O<inf>3</inf> and Pd/C with different operating parameters i.e. reaction time, operating temperature, and H<inf>2</inf>/oil. It was found that the reaction time of 2 h and the reaction temperature of 400 °C are favorable operating conditions. The liquid products mostly consisted of n-pentadecane and n-heptadecane, which contain one carbon atom shorter than the corresponding fatty acid (C<inf>n−1</inf>) i.e. palmitic and stearic acid, respectively. Unfavorable cracking of diesel product is pronounced at high temperature and prolonged reaction time. In addition, although increased H<inf>2</inf>/oil promoted overall reaction and hydrodeoxygenation activity (C<inf>n−1</inf>/C<inf>n</inf> decreased) for both catalysts, hydrocracking is enhanced over Pd/C, leading to significant increase in gasoline yield. Moreover, Pd/C gave higher olefin content in liquid product (22.3 wt%) than NiMo/γ-Al<inf>2</inf>O<inf>3</inf> (4.8 wt%). However, NiMo/γ-Al<inf>2</inf>O<inf>3</inf> shows higher isomerization activity. The amount of isoparaffins catalyzed by NiMo/γ-Al<inf>2</inf>O<inf>3</inf> and Pd/C were 10.8 and 1.7 wt%, respectively. Physiochemical analysis of the diesel fraction exhibit satisfactory properties. The density and kinematic viscosity were consistent with the specification of commercial bio-hydrogenated diesel, NExBTL, while the cetane index was much higher than conventional diesel.
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Diesel-like hydrocarbon production from hydroprocessing of relevant refining palm oil
(2013-05-22)
Kiatkittipong, Worapon
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Phimsen, Songphon
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Kiatkittipong, Kunlanan
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Wongsakulphasatch, Suwimol
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Laosiripojana, Navadol
This paper demonstrates the initiated use of relevant refining palm oil for bio-hydrogenated diesel production. The conversions of crude palm oil (CPO) and its physical refining including degummed palm oil (DPO) and palm fatty acid distillate (PFAD) to diesel fuel by hydroprocessing were studied. The effects of operating parameters (i.e. reaction time, operating temperature, and pressure) and catalyst (i.e. Pd/C and NiMo/γ-Al<inf>2</inf>O<inf>3</inf>) were examined in order to determine suitable operating condition for each feedstock. It was found that the hydroprocessing of CPO with Pd/C catalyst at 400 C, 40 bar, and reaction time of 3 h provides the highest diesel yield of 51%. When gum which contains phospholipid compounds is removed from CPO, namely DPO, the highest diesel yield of 70% can be obtained at a shorter reaction time (1 h). In the case of PFAD, which consists mainly of free fatty acids, a maximum diesel yield of 81% could be observed at milder conditions (375 C with the reaction time of 0.5 h). The main liquid products are n-pentadecane and n-heptadecane, having one carbon atom shorter than the corresponding fatty acids according to decarboxylation/decarbonylation pathways. Pd/C catalyst shows good catalytic activity for fatty acid feedstocks but becomes less promising for triglyceride feedstocks when compared to NiMo/γ-Al<inf>2</inf>O<inf>3</inf>. © 2013 Elsevier B.V.

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