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Characterization of Heat Transfer Enhancement and Flow Topology in a Three-Start Spirally Corrugated Tube
(2025-12-01)
Du, Yuexiang
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Phila, Arnut
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Promthaisong, Pitak
;
Chuwattanakul, Varesa
;
Eiamsa-ard, Smith
The article provides a numerical analysis of the heat transfer characteristics and laminar periodic flow in a three-dimensional 3-start spirally corrugated tube. The working fluid is air, with a flow rate in terms of Reynolds numbers (Re) that ranges from 200 to 2,000. The investigation is conducted at six different pitch ratios (PR = 0.75, 1.0, 1.25, 1.5, 2.0, and 2.5) and five different depth ratios (DR = 0.02, 0.04, 0.06, 0.08, and 0.10). The results indicated that the spiral flow along the tube length was generated by the 3-start spirally corrugated tube. The swirl flow is divided into two components: the primary swirl flow, which is visible at the core, and the secondary swirl flow, which is visible at the near wall. These components contribute to the enhancement of fluid mixing, boundary layer disruption, and heat transfer on the tube wall. The Nusselt number (Nu) and friction factor (f) were increased as a result of the decrease in PR and the increase in Re and DR. The range of the Nu/Nu₀, f/f₀, and thermal performance factor (TPF) in a range analysis is 1.02 - 15.90, 0.97 - 5.52, and 0.73 - 2.33, respectively. At Re = 2,000, the corrugated tube with DR = 0.10 exhibited the greatest TPF of 2.33. Additionally, the results indicate that the 3-start spirally corrugated tube significantly improves heat transfer compared to the corresponding straight tube. The findings suggest that the structural characteristics of the flow path within the tube can be changed by a suitable PR and DR to optimize the overall heat transfer rate and thermal performance factor.
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Evaluation of aerothermal performance of a round tube with regularly-spaced multi-channel twisted tape elements installed
(2024-06-01)
Phila, Arnut
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Chuwattanakul, Varesa
;
Thianpong, Chinaruk
;
Bhattacharyya, Suvanjan
;
Naphon, Paisarn
This article presents a study of aerothermal performance of tubes with regularly-spaced multi-channel twisted tape elements (RS-MTT) installed. This research aimed to find the proper design RS-MTTs that induce swirl flow which potentially improves fluid mixing between the core fluid and the fluid near the tube wall, thereby accelerating the heat transfer rate. Additionally, the effects of Reynolds numbers and free-spacing ratios (s/y) on heat transfer, friction loss, and thermal performance behaviors were examined. The RS-MTTs having different free-spacing ratios (s/y) of 0.0, 0.25, 0.5, 0.75, and 1.0 were tested. Air was utilized as the testing fluid in experiments with Reynolds numbers (Re) spanning from 6000 to 20,000. The utilization of RS-MTTs with s/y = 0.0, 0.25, 0.5, 0.75, and 1.0 augmented heat transfer rates up to 1.74, 1.80, 1.85, 1.90, and 2.15 times given by the plain tube alone while the friction factors increased by 4.22, 4.61, 3.87, and 4.05 times, respectively. At the lowest Reynolds number of 6000, the thermal enhancement factors of the tube containing the RS-MTTs with s/y = 0.0, 0.25, 0.5, 0.75, and 1.0 reached the maximum values of 1.42, 1.35, 1.31, 1.27, and 1.23, respectively. Among the RS-MTTs tested, the RS-MTT with s/y = 0.0 showed the best thermal enhancement factor of 4.56%, corresponding to the heat transfer augmented of 11.52% with a friction penalty of 8.71%.
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Influence of sawtooth twisted tape on thermal enhancement of heat exchanger tube
(2023-03-01)
Samutpraphut, Boonsong
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Eiamsa-ard, Smith
;
Chuwattanakul, Varesa
;
Thianpong, Chinaruk
;
Maruyama, Naoki
This article employs sawtooth twisted tapes to generate swirling flow and interrupted flowing disturbance in order to increase the level of heat transfer rate. The influences of the sawtooth twisted tape (S-TT) on enhanced heat transfer rate, friction factor and aerothermal performance index (API) behaviors are analyzed. The sawtooth twisted tapes (S-TTs) possessing constant pitch/twist ratio (y//W) of 3.0 and six sawtooth angles (α) of 20°, 30°, 40°, 50°, 60°, and 70° are assessed. Considering turbulent flow using air as the testing fluid, experiments were investigated at 6,000 < Re < 20,000 under boundary conditions of constant heat flux. According to the experimental findings, sawtooth twisted tape (S-TT) improves heat transfer rate and raises pressure loss with varying rates based on sawtooth angles (α). With the sawtooth twisted tape (S-TT) and 70° sawtooth angles, the optimum API of 1.33 is attained, while Nusselt number and friction factor are 32 and 0.135 at Re = 6,000. The recommended sawtooth twisted tape (S-TT) yields a highest Nusselt number of 78, which is 1.6 times greater than the typical twisted tape (TT) and 1.1 times greater than the plain tube. The combination of the TT and sawtooth patterns can be beneficial in terms of boosting heat transfer rate and API relating coupling of swirling flow and interrupted flowing disruption effects since the sawtooth twisted tape (S-TT) offers superior performance than the TT. Additionally, the heat exchanger tubes fitted with sawtooth twisted tape (S-TT) at sawtooth angles (α) of 20°, 30°, 40°, 50°, 60°, and 70° gain greater Nusselt number than the plain tube up to 158.3%, 162.2%, 166.1%, 171.7%, 179.7% and 186.2%, respectively.
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Thermal characteristics in a heat exchanger tube fitted with dual twisted tape elements in tandem
(2010-01-01)
Eiamsa-ard, Smith
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Thianpong, Chinaruk
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Eiamsa-ard, Petpices
;
Promvonge, Pongjet
The paper presents a comparative investigation of enhanced heat transfer and pressure loss by insertion of single twisted tape, full-length dual and regularly-spaced dual twisted tapes as swirl generators, in a round tube under axially uniform wall heat flux (UHF) conditions. The investigation encompassed the Reynolds number based on the inlet tube diameter (D) ranging from 4000 to 19,000. The experiments are performed using single twisted tapes and full-length dual twisted tapes with three different twist ratios (y/w = 3.0, 4.0 and 5.0) and also regularly-spaced dual twisted tapes with three different space ratios (s/D = 0.75, 1.5 and 2.25). The effects of major parameters on heat transfer and friction factor are discussed and the results from both single and dual twisted tape inserts are compared with those from the plain tube. The result shows that the heat transfer of the tube with dual twisted tapes is higher than that of the plain tube with/without single twisted tape insert. For both single twisted tape and full-length dual twisted tapes, Nusselt number (Nu) and friction factor (f) tend to increase with decreasing twist ratio (y/w). The average Nusselt number and friction factor in the tube fitted with the full-length dual twisted tapes at y/w = 3.0, 4.0 and 5.0, are respectively 146%, 135% and 128%; and 2.56, 2.17 and 1.95 times of those in the plain tube. For the regularly-spaced dual twisted tapes, the heat transfer rate is decreased with increasing space ratio (s/D). The average Nusselt numbers in the tube fitted with the regularly-spaced dual twisted tapes (s/D) of 0.75, 1.5 and 2.25 are respectively, 140%, 137% and 133% of that in the plain tube. With the similar trend mentioned above, all dual twisted tapes with free spacing yield lower heat transfer enhancement in comparison with the full-length dual twisted tapes (s/D = 0.0). © 2009 Elsevier Ltd. All rights reserved.
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Turbulent convection in round tube equipped with propeller type swirl generators
(2009-04-01)
Eiamsa-ard, Smith
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Rattanawong, Sarawut
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Promvonge, Pongjet
This article is aimed at studying the heat transfer, friction loss and enhancement efficiency behaviors in a heat exchanger tube equipped with propeller type swirl generators at several pitch ratios (PR). The investigation is performed for the Reynolds number ranging from 4000 to 21,000 under a uniform heat flux condition. The experiments are also undertaken for several blade numbers of the propeller (N = 4, 6, and 8 blades) and for different blade angles (θ = 30°, 45°, and 60°). The influences of using the propeller rotating freely, on heat transfer enhancement, pressure loss, and enhancement efficiency, are reported. In the experiments, the swirl generator is used to create a decaying swirl in the tube flow. Average Nusselt numbers are determined and also compared with those obtained from other similar cases. The experimental results indicate that the tube with the propeller inserts provides considerable improvement of the heat transfer rate over the plain tube around 2.07 to 2.18 times for PR = 5, blade angles θ = 60° and N = 8. The use of the propeller leads to maximum enhancement efficiency up to 1.2. Thus, because of strong swirl or rotating flow, the propellers and their blade numbers become influential upon the heat transfer enhancement. The increase in friction factor from using the propeller is found to be 3-18 times over the plain tube. Correlations for Nusselt number (Nu) and friction factor (f) for the inserted tube are provided and the performance evaluation criterion to access the real benefits in using the swirl generators of the enhanced tube is also determined. © 2009 Elsevier Ltd. All rights reserved.
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Heat transfer augmentation in a circular tube using V-nozzle turbulator inserts and snail entry
(2007-10-01)
Promvonge, Pongjet
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Eiamsa-ard, Smith
Influences of V-nozzle turbulator inserts in conjunction with a snail entry on heat transfer and friction loss characteristics in a circular tube are experimentally investigated in this paper. In the present work, a set of converging-diverging nozzles like a venturi structure (referred to as V-nozzle) used as a turbulator/reverse-flow generator is placed inside the test tube through which air as the test fluid is passed. Also, the snail is mounted at the tube entrance to create a decaying swirl flow. The effects of the snail entry and insertion of V-nozzles with three different pitch ratios, PR = 2.0, 4.0, and 7.0 on heat transfer rate in the tube are examined for the Reynolds number ranging from 8000 to 18,000. The experimental results are displayed in terms of Nusselt number (Nu) and friction factor (f) as a function of Reynolds number (Re). The values of Nusselt number and friction factor for utilizing both the V-nozzle and the snail entry are found to be considerably higher than that for using the V-nozzle alone or the plain tube. The use of PR = 2.0 leads to higher Nusselt number and friction factor values than that of PR = 4.0 or 7.0. To assess the real benefits in using the turbulator and the swirl generator of the enhanced tube, empirical correlations in terms of Re and PR for Nusselt number, friction factor and performance evaluation criteria are also determined. © 2007 Elsevier Inc. All rights reserved.
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Numerical simulation of 3D turbulent isothermal flow in a vortex combustor
(2007-08-01)
Ridluan, Artit
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Eiamsa-ard, Smith
;
Promvonge, Pongjet
Numerical simulations of strongly swirling turbulent flows in a vortex combustor (VC) are conducted. A comprehensive investigation of a three-dimensional isothermal VC flow using three first-order turbulence models: the standard k-ε turbulence model, Renormalized Group (RNG) k-ε model and shear stress transport (SST) k-ω model; and a second-order turbulence model, Reynolds stress model (RSM) together with a second-order numerical differencing scheme is conducted in the present work. The computation indicates that the RSM is superior to the other turbulence models in capturing the swirl flow effect in comparison with measurements. The numerical results for the VC flow provide the characteristics of the flow in terms of relevant parameters for the VC design and operation, composed of axial and tangential velocities, pressure fields, and turbulence kinetic energy. © 2007 Elsevier Ltd. All rights reserved.

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