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    Low-Cost System for Investigating a Small Motor Fault Classification Based on Current Signal
    (2025-01-01)
    Taweewat, Pat
    ;
    Suwan-Ngam, Warachart
    ;
    Songsuwankit, Kanoknuch
    ;
    Konghuayrob, Poom
    This research presents low-cost system for motor fault classification. This system uses a microcontroller with built-in ADC and communication capability. The two purposes of this article are to investigate the quality of the system for data acquisition and capability of the system for detecting early motor faults both by microcontroller on the system and personal computer. The embedded software on the system is designed to record current signals from a current sensor, compute FFT-based features and classify the fault based on tinyML method. Data communication between the system and the personal computer can be done by both serial port and TCP socket over Wi-Fi. The performances of the system and the personal computer are compared by the experiment as well as the quality of data recorded from the built-in ADC and a digital oscilloscope. The broken rotor bar and bearing fault in a 2.2kW induction motor are investigated. The classifier used in the experiment is a small feed forward neural network which can be implemented on both the proposed low-cost system and the personal computer. Although the recorded electrical current data by built-in ADC is contaminated with noise, the fault classification on the personal computer yield accuracy up to 90%.
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    Comparison of Reduced-Length FFT-Based Feature for Induction Motor Fault Classification
    (2025-01-01)
    Taweewat, Pat
    ;
    Suwan-Ngam, Warachart
    ;
    Songsuwankit, Kanoknuch
    ;
    Konghuayrob, Poom
    This research presents a comparison of FFT-based features which can be used for classifying induction motor faults via neural network. In this paper, the misalignment and rotor bar damage faults are investigated by using stator current as input data only. As the length of the full FFT can include both informative data corresponding to the faults and uninformative data such as noise from environment or electrical supply, only relevant magnitude from FFT bins should be selected and used instead. This paper proposed to use threshold level determined from the magnitude of FFT bins in dataset as a criterion for the selection. From experimental results, an input feature vector created by proposed method can create short input feature vector length to be used by neural network efficiently. The trained neural network performs classification task at 99.98% in accuracy. Comparing to using dimension reduction by PCA, thresholding method needs basic computation, and yields result close to PCA method.
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    Remote sensing to minimize energy consumption of six-axis robot arm using particle swarm optimization and artificial neural network to control changes in real time
    (2020-01-01)
    Kaitwanidvilai, Somyot
    ;
    Chanarungruengkij, Veerasak
    ;
    Konghuayrob, Poom
    We propose a new method for the analysis and design of a robotic system that minimizes the energy consumption of a six-axis robot arm by controlling the velocity and acceleration of each arm of the robot to achieve the specified trajectory of the robot determined from a lean manufacturing method. A dynamic model of the PUMA 560 robot has been simulated on MATLAB, while the Robotics Toolbox and particle swarm optimization (PSO) are utilized to search for optimal paths and the optimal velocity and acceleration of the robot arms. The optimal velocity and acceleration are described as those giving minimum overall energy consumption constrained by a specified cycle time of the entire robotic system. Typically, the picking and placing of materials are carried out by humans, causing a variation in production rate, whereas our system using a robot arm ensures a stable production rate. Moreover, the optimal results obtained from PSO are adopted to train an artificial neural network (ANN) to extend the design system from discrete optimal values to a continuous and near-optimal value. In other words, the ANN is used to obtain an approximate optimal value between those obtained from PSO to make the system applicable to a real-world system. As shown by the simulation results, this method reduces the energy consumption of 12.3% from the initial energy and reduces the time for optimization by 99.8% compared with that for the PSO technique.