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Author: search.filters.author.Nawi, I. N.Subject: search.filters.subject.laser material processing

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    A reliable Nd:YAG laser welded stainless steel 304 for photonics device packaging application
    (2011-05-02)
    Nawi, I. N.
    ;
    Saktioto
    ;
    Fadhali, M.
    ;
    Hussain, M. S.
    ;
    Ali, J.
    An ultra compact pulsed Nd:YAG laser with laser beam peak power of 3.5 kW and 6.5 ms pulse duration is employed to produce a butt joint and lap joint for both spot and seam welding on a stainless steel 304 specimen. The strength test of the weld joints is conducted by pulling the joint materials using INSTRON Series IX/s Automated Materials Tester System. From the experimental results, it is found that a butt joint produces much stronger attachment than a lap joint. The stronger attachment is contributed by a larger volume of welded stainless steel 304 at the joint interfaces. However, the strength of a lap joint can be increased by producing a deeper weld penetration depth. It is done by controlling the laser beam parameters such as laser peak power and pulse duration. It is inferred that the commercial welding material, InvarTM, provides more robust joint than stainless steel 304. It is also concluded that the welded stainless steel 304 cannot attain the strength and elastic modulus of the stainless steel 304 itself. However, the stainless steel 304 is a good welding material for photonics device packaging by using pulsed Nd:YAG laser welding technique.
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    Nd:YAG laser welding of stainless steel 304 for photonics device packaging
    (2011-05-02)
    Nawi, I. N.
    ;
    Saktioto
    ;
    Fadhali, M.
    ;
    Hussain, M. S.
    ;
    Ali, J.
    Although pulsed Nd:YAG laser welding has been widely used in microelectronics and photonics packaging industry, a full understanding of various phenomena involved is still a matter of trials and speculations. In this research, an ultra compact pulsed Nd:YAG laser with wavelength of 1.064 μm has been used to produce a spot weld on stainless steel 304. The principal objective of this research is to examine the effects of laser welding parameters such as laser beam peak powers, pulse durations, incident angles, focus point positions and number of shots on the weld dimensions: penetration depth and bead width. The ratio of the penetration depth to the bead width is considered as one of the most critical parameters to determine the weld quality. It is found that the penetration depth and bead width increase when the laser beam peak power, pulse duration and number of shot increase. In contrast, the penetration depth decreases when the laser beam defocus position and incident angle increase. This is due to the reduction of the laser beam intensity causing by the widening of the laser spot size. These experimental results provide a reference on an optimal laser welding operations for a reliable photonics device packaging. The results obtained shows that stainless steel 304 is suitable to be used as a base material for photonics device packaging employing Nd:YAG laser welding technique.