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    Flow and thermal mechanisms in a heat exchanger tube inserted with twisted cross-baffle turbulators
    (2017-03-05)
    Nanan, K.
    ;
    Thianpong, C.
    ;
    Pimsarn, M.
    ;
    Chuwattanakul, V.
    ;
    Eiamsa-ard, S.
    The turbulent forced convective heat transfer behaviors in a tube inserted with baffle turbulators (typical straight baffles, straight cross-baffles, straight alternate-baffles, twisted-baffles, alternate twisted-baffles, and twisted cross-baffles) have been experimentally and numerically investigated. The influence of pitch ratio (P/D) from 1.0 to 2.0 and Reynolds numbers (Re) from 6000 to 20,000 are also reported. Among the studied turbulators, the twisted cross-baffles gave the highest heat transfer enhancement and thermal enhancement factor while the straight cross-baffles gave the lowest heat transfer rate and thermal enhancement factor. The twisted-baffles, alternate twisted-baffles, and twisted cross-baffles created high longitudinal vortex/swirl around the tube core. The strongest longitudinal vortex/swirl was achieved by the use of twisted cross-baffles. The recirculation flows were found in the tube fitted with straight baffles (a recirculation flow), straight alternate-baffles (double recirculation flows) and straight cross-baffles (quadruple recirculation flows). The heat transfer rate, friction factor and thermal enhancement factor increased with decreasing pitch ratio (P/D) and increasing Reynolds number (Re). At the optimum condition of the smallest pitch ratio (P/D = 1.0) and the lowest Reynolds number (Re = 6000), the twisted cross-baffles offered the highest thermal enhancement factor of 1.7.
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    Influence of three-start spirally twisted tube combined with triple-channel twisted tape insert on heat transfer enhancement
    (2016-04-01)
    Eiamsa-ard, S.
    ;
    Promthaisong, P.
    ;
    Thianpong, C.
    ;
    Pimsarn, M.
    ;
    Chuwattanakul, V.
    In the present article, heat transfer enhancement by three-start spirally twisted tube combination with triple-channel twisted tape is studied numerically using RNG k-ε turbulence model. Influences of the tape width ratio (w/D = 0.1, 0.25, 0.34 and 0.5) and tube/tape arrangement (belly-to-belly and belly-to-neck arrangements) are described. The numerical results of a twisted tube without tape and a circular plain tube are also given for comparison. The results are reported in terms of velocity field, temperature field, turbulent kinetic energy, local Nusselt number distribution, average Nusselt number, pressure loss and thermal performance factor. It is found that heat transfer and friction factor increase with tape width ratio. At a given tape width, the systems in belly-to-neck arrangement are more efficient for heat transfer enhancement than the ones in belly-to-belly arrangement. The three-start spirally twisted tubes with twisted tapes in belly-to-neck arrangement at w/D = 0.1, 0.25 and 0.34 give higher Nusselt numbers than the twisted tube without tape up to 1.2%, 21% and 36%, respectively. The twisted tubes with triple-channel twisted tape in belly-to-belly arrangement provide higher Nusselt numbers than the twisted tube without tape up to 1.23%, 6.7%, 10% and 17%, respectively. The superior heat transfer of the combined devices in belly-to-neck arrangement (especially at large w/D) is attributed to the stronger interaction between the swirling flows induced by the tubes and those induced by the tapes. Moreover, the systems in belly-to-neck arrangement cause lower friction loss than the ones in belly-to-belly arrangement. Thus, the systems in belly-to-neck arrangement yield higher thermal performance factors. Among the studied cases, the twisted tube combined with triple-channel twisted tape in belly-to-neck arrangement at w/D = 0.34 possesses the maximum thermal performance of 1.32 at Reynolds number of 5000.
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    Turbulent heat transfer through a heat exchanger with porous twisted tape inserts
    (2009-01-01)
    Eiamsa-Ard, S.
    ;
    Wongcharee, K.
    ;
    Rattanawong, S.
    ;
    Eiamsa-Ard, P.
    ;
    Pimsarn, M.
    In this present work, the influences of the porous twisted tape (PT) on the heat transfer and the pressure loss are studied experimentally. The comparative experiments are conducted in the tube fitted with the PT or typical twisted tape (TT) at different twist ratios, y/w = 4.0 and 5.0, in the Reynolds number ranging from 4800 to 16,000 under uniform heat flux conditions. In the experiments, the PT inserts generate swirls that modify the near wall velocity profile resulted in improvement of the heat transfer rate. The experimental results reveal that the heat transfer rates increase with decreasing twist ratio (y/w) for all twisted tapes used in the experiments. The heat transfer rates increase up to 71% with the help of the PT. The increases in average Nusselt numbers of using PT and TT are found to be 48% and 22%, respectively, over those of the corresponding plain tube. However, PT causes a considerable increase in friction factor. The mean increases of friction factors for PT and TT are respectively, about 3.14 and 2.45 times in comparison with that for the plain tube. Mean friction factor and Nusselt number for PT, are respectively 28% and 21% higher than those for TT. In addition, the empirical correlations of the Nusselt number and friction factor are also reported.