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Thermal performance evaluation of a diamond-shaped roughened tube
(2025-12-01)
Chokphoemphun, Suriya
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Kamma, Panit
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Promvonge, Pongjet
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Promthaisong, Pitak
Thermal performance evaluation was examined numerically in a diamond-shaped roughened tube, which created recirculation and pair counter-rotation flows, which helped to disrupt the boundary layer, and increased fluid mixing led to improving the rate of heat transfer. The parameters studied, including relative depth ratio, e/D, DR, from 0.02 ≤ DR ≤ 0.14, and relative pitch ratio, p/D, PR, from 0.25 ≤ PR ≤ 1.5, under turbulent flow conditions, 3000 ≤ Re ≤ 20,000. Computed results included heat transfer (Nu/Nu<inf>0</inf>), frictional loss (f/f<inf>0</inf>) and thermal performance (in terms of thermal enhancement factor, TEF). The simulations showed that the velocity and heat transfer became fully developed periodic at around x/D ≈ 6–7.5. The pair counter-rotation flows increased the level of both the flow strength and the mixing of fluid, and disrupted the boundary layer, leading to an increase in heat transfer rate. The Nu/Nu<inf>0</inf>, f/f<inf>0</inf> and TEF were achieved in a range of 1.00–3.34, 1.21–24.00 and 0.69–1.56. The maximum TEF was found at 1.56 for DR = 0.08, PR = 0.50 and Re = 5000.
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Characterization of Heat Transfer Enhancement and Flow Topology in a Three-Start Spirally Corrugated Tube
(2025-12-01)
Du, Yuexiang
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Phila, Arnut
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Promthaisong, Pitak
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Chuwattanakul, Varesa
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Eiamsa-ard, Smith
The article provides a numerical analysis of the heat transfer characteristics and laminar periodic flow in a three-dimensional 3-start spirally corrugated tube. The working fluid is air, with a flow rate in terms of Reynolds numbers (Re) that ranges from 200 to 2,000. The investigation is conducted at six different pitch ratios (PR = 0.75, 1.0, 1.25, 1.5, 2.0, and 2.5) and five different depth ratios (DR = 0.02, 0.04, 0.06, 0.08, and 0.10). The results indicated that the spiral flow along the tube length was generated by the 3-start spirally corrugated tube. The swirl flow is divided into two components: the primary swirl flow, which is visible at the core, and the secondary swirl flow, which is visible at the near wall. These components contribute to the enhancement of fluid mixing, boundary layer disruption, and heat transfer on the tube wall. The Nusselt number (Nu) and friction factor (f) were increased as a result of the decrease in PR and the increase in Re and DR. The range of the Nu/Nu₀, f/f₀, and thermal performance factor (TPF) in a range analysis is 1.02 - 15.90, 0.97 - 5.52, and 0.73 - 2.33, respectively. At Re = 2,000, the corrugated tube with DR = 0.10 exhibited the greatest TPF of 2.33. Additionally, the results indicate that the 3-start spirally corrugated tube significantly improves heat transfer compared to the corresponding straight tube. The findings suggest that the structural characteristics of the flow path within the tube can be changed by a suitable PR and DR to optimize the overall heat transfer rate and thermal performance factor.
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Thermal effectiveness augmentation in heated tube with louver-punched delta winglets
(2025-09-01)
Promvonge, Pongjet
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Sripattanapipat, Somchai
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Promthaisong, Pitak
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Suchatawat, Maturose
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Nakhchi, Mahdi Erfanian
Louver-punched delta winglet (LPDW) vortex generators were presented as a way to increase convective heat transmission in a tubular exchanger. LPDW arrays were categorized as inline or staggered louver-punched delta winglets (I-LPDW and S-LPDW, respectively). Experimental and numerical research was carried out for Reynolds numbers varying from 4760 to 29,290 to analyze the thermal patterns and flow characteristics within a constant heat flux tube with LPDWs. The turbulence model adopted for the present research was the realizable k-ε model. For both I-LPDW and S-LPDW winglet arrangements, a single ratio of blockage (B<inf>R</inf> = e/D = 0.25), pitch ratio (P<inf>R</inf> = P/D = 1), and attack angle (α = 60°) was utilized as well as three ratios of louver length (L<inf>R</inf> = d/e = 0.24–0.56) and five flap angles (θ = 0°–90°). The research showed that when the θ and L<inf>R</inf> values fall, the LPDW's friction factor (f) and Nusselt number (Nu) grow since streamwise vortices that possess greater kinetic energy of turbulence promote fluid mixing. The winglet with θ = 45°, L<inf>R</inf> = 0.24 exhibited a peak TEF of 2.56 for I-LPDW and 2.63 for S-LPDW whereas the winglet with θ or L<inf>R</inf> = 0° had the largest Nu and f values, at 5.41 and 24.38 times, respectively. The numerical results illustrated that both LPDWs produce many longitudinal vortices throughout the tube. These flow patterns improved fluid mixing in the tube by raising the fluid's kinetic energy of turbulence. Additionally, the findings of the verification between the computational and experimental data were satisfactory. The Nu and f correlations for the I-LPDW and S-LPDW were also established using measured data.
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Enhanced thermal performance in solar receiver duct with louver-punched V-type winglets: Numerical and experimental study
(2025-03-01)
Suchatawat, Maturose
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Sripattanapipat, Somchai
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Promthaisong, Pitak
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Skullong, Sompol
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Promvonge, Pongjet
An experimental and computational research was performed to explore the augmentation of turbulent convection in a solar receiver channel by utilizing louver-punched V-type winglets (LPVWs) that were fixed to the absorber plate. The simulation utilized the realizable k-ε turbulent model, and the predicated outputs were verified by the relevant measured data. At a fixed attack angle (α) of 45°, the LPVW components were mounted on the absorber with the V-tip facing downstream. Using the LPVW, the newly developed absorber is intended to boost thermal performance by generating multiple flows of longitudinal vortices that induce impinging air streams onto the absorber, thereby enhancing heat transmission. The louvered hole on the winglet serves to reduce pressure loss while preserving the primary vortices. In the current investigation, the winglet parameters consisted of a single relative winglet height (B<inf>R</inf> = 0.4), four louver size ratios (R<inf>L</inf> = e<inf>1</inf>/b = 0.9, 0.7, 0.5, and 0.3), and five louver-flapped angles (β = 90°, 60°, 45°, 30°, and 0°). The LPVW with β > 0° substantially reduced the solid-winglet (β = 0°) friction loss, whereas the heat transmission was slightly declined, as indicated by the results. The solid winglet (β = 0°) exhibited the largest frictional loss and heat transmission, with values approximately 6.3 and 48.2 times the smooth flat duct, respectively. The optimal performance of the LPVW was roughly 2.58, at R<inf>L</inf> = 0.9 and β = 45° Furthermore, empirical correlations for heat transmission and frictional loss were established for this solar receiver duct system. To investigate the heat transmission and flow patterns, a 3-dimensional numerical simulation was implemented, and the predictions were verified against the measured data. The findings were in good accord between the numerical and measured data. For greater thermal performance, the LPVW is reconfigured by altering the locations of the louver holes. The revised LPVW exhibits a peak TEF of 2.7 at β = 35°, l<inf>2</inf>/l<inf>1</inf> = 0.15, l<inf>3</inf>/l<inf>1</inf> = -0.15 and R<inf>L</inf> = 0.9, about 4.65 % superior than the initial analysis.
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Numerical heat transfer study of square duct equipped with novel flapped V-baffles
(2024-03-01)
Thianpong, Chinaruk
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Promvonge, Pongjet
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Skullong, Sompol
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Promthaisong, Pitak
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Nakhchi, Mahdi Erfanian
The paper describes a computational study of heat transfer enhancement inside a square duct with V-shaped flapped baffles located repeatedly on the bottom and top walls for fluid flowing with Reynolds numbers (Re) from 3000 to 21,000. The basic goal of this work is to attain the largest relative Nusselt number (Nu/Nu<inf>0</inf>) whilst maintaining the highest thermal performance to improve energy savings. A finite volume method was used in the computations, along with the Realizable k‒ε turbulent model. The variable baffle parameters considered first in the current simulation were the relative height/blockade ratio (B<inf>R</inf> = 0.05−0.2) and the flap angle of the baffle hole (β = 0° − 90°), while the fixed parameters included the attack angle (α = 60°), hole diameter ratio (d<inf>R</inf> = 0.5), and pitch ratio (P<inf>R</inf> = 0.5). To accomplish this goal, the previously mentioned parameters providing the best thermal performance were investigated further by extending the values of B<inf>R</inf> to 0.25−0.3, d<inf>R</inf> to 0.8 and α to 45°−30°. The simulation results indicate that the jet flowing from the flapped hole, as well as the vortices created by the baffle, can boost heat transfer and friction loss in comparison to the plain duct. In comparison, using a flapped baffle with β > 0° results in less friction loss, a greater thermal enhancement factor (TEF), and a higher Nusselt number than using a baffle with no flap. The first investigation disclosed that for B<inf>R</inf> = 0.2 and β = 20°, the greatest TEF of 2.19 with Nu/Nu<inf>0</inf> of 7.9 times are obtained. The extended study, on the other hand, showed that the highest TEF of roughly 2.49 with Nu/Nu<inf>0</inf> of 8.4 times are seen for α = 45°, d<inf>R</inf> = 0.8, B<inf>R</inf> = 0.25 and β = 20° at lowest Re. Thus, the flapped baffle provides a significant increase in Nu/Nu<inf>0</inf> and TEF over the baffle alone.
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Effect of louvered curved-baffles on thermohydraulic performance in heat exchanger tube
(2023-02-01)
Jayranaiwachira, Nuthvipa
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Promvonge, Pongjet
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Thianpong, Chinaruk
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Promthaisong, Pitak
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Skullong, Sompol
The paper presents an experimental study of convection enhancement in a tube heat exchanger using louvered curved-baffle (LCB) vortex generator (VG). The heat transfer and pressure loss of air as a working fluid, flowing in an isothermal-fluxed tube were measured having Reynolds numbers (Re) between 4760 and 29,300. The LCB elements were arrayed on two tape sides in a V-shape with a 30° attack angle. At a fixed baffle height, the LCB had three axial pitch ratios (PR) from 0.5 to 1.5 and six louver angles (θ) from 0° to 90°. Thermal enhancement factor (TEF), Nusselt number (Nu), and friction factor (f) are often utilized to analyze the effect of VG geometrical variables on thermohydraulic performance. The measured results demonstrated that the LCB-inserted tube has a significantly larger Nu and f than a plain tube functioning alone, and that the Nu and f tend to rise when PR and θ decline. Using the LCB increases Nu and f by approximately 2.59-4.66 and 3.8-39.37 times, respectively. The maximal TEF is achieved for the LCB at PR = 1, θ = 45° and lower Re. Empirical correlations for Nu and f were evaluated and found to fit measured data well, with discrepancies by ± 9% and ±10%, respectively.
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Heat transfer augmentation in solar heat exchanger duct with louver-punched V-baffles
(2022-12-01)
Promvonge, Pongjet
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Promthaisong, Pitak
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Skullong, Sompol
A vortex generator's ability to create secondary flow and accelerate rapid fluid mixing allows it to effectively improve thermal performance in a solar heat exchanger duct. A newly created louver-punched V-baffle (LPVB) vortex generator was tested experimentally in the current study and the flow and thermal patterns were also investigated using a three-dimensional CFD simulation. The Realizable k–ε turbulence model was utilized in the simulation and the predictions were verified using experimental data and correlations. By directing the impinging air onto the duct's heated surface, the square louver on the baffle served the primary function of reducing pressure drag. Air was used as the test fluid, flowing at Reynolds numbers (Re) from 5300 to 23,000 into the constant heat-fluxed duct. On the heated wall that was set up by letting the V-apex direct upstream, the LPVBs with a 45° attack angle (α) were repeatedly positioned. There were two aspects to the current investigation. First, the optimal relative baffle pitches (P<inf>R</inf>) and louver angles (β) conditions were determined by looking at the LPVB characteristics, which included four β and three P<inf>R</inf> at a fixed relative louver size (L<inf>R</inf> = 0.5) and baffle height (B<inf>R</inf> = 0.4). Second, three relative louver sizes (L<inf>R</inf> = 0.3–0.9) were investigated at the optimal P<inf>R</inf> and β. According to the results, the solid-baffle friction loss is significantly reduced by the LPVB with β > 0° while the heat transfer is slightly lower. In the first part, the LPVB with P<inf>R</inf> = 1.5, β = 45° has the optimal performance while in the second part, the one with L<inf>R</inf> = 0.9 yields the greatest performance. A numerical flow model was computed to understand the flow and thermal patterns. The findings were verified using the available measurements, and there is close agreement between the experimental and numerical results.
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Experimental and numerical thermal performance in solar receiver heat exchanger with trapezoidal louvered winglet and wavy groove
(2022-04-01)
Promvonge, Pongjet
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Promthaisong, Pitak
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Skullong, Sompol
A numerical and experimental study on the thermal–hydraulic performance of a solar receiver heat exchanger (SRH) equipped with a newly designed longitudinal-vortex generator, namely, trapezoidal louvered winglet and wavy groove placed on the absorber has been carried out. The relevant parameters included three pitch ratios of winglets/grooves (P/H = P<inf>R</inf> = 1, 1.5 and 2), four winglet blockage ratios (b/H = B<inf>R</inf> = 0.3–0.45) at a single attack angle of winglet/groove, α = 45°. The experimental outcome showed that the trapezoidal winglet (TW) together with the wavy groove at P<inf>R</inf> = 1, B<inf>R</inf> = 0.45 gives the greatest friction factor and the heat transfer around 108.1 and 9.35 times over the smooth SRH channel, respectively while that at P<inf>R</inf> = 1.5, B<inf>R</inf> = 0.4 provides the optimal thermal performance at about 2.6. To increase further the performance, the TW at optimal conditions was modified by punching the TW at its centroid to be a square-hole and then covering the back-end hole partially like a louver, called the trapezoidal louvered winglet (TLW). The TLW elements were mounted on the grooved absorber plate with eight louver angles (θ = 0°–90°). The investigation indicated that among the louver angles, the θ = 20° yields the greatest heat transfer up to 9.18 times above the smooth SRH whilst its friction loss is lower than the θ = 0°(solid-winglet). Hence, the TLW and wavy groove at θ = 20° provided the maximum thermal–hydraulic performance around 2.76. To understand the flow and thermal patterns, a 3D flow computation was also carried out and their results were validated with available measurements.
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Thermal performance augmentation in round tube with louvered V-winglet vortex generator
(2022-01-01)
Promvonge, Pongjet
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Promthaisong, Pitak
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Skullong, Sompol
The article is concerned with investigating the effect of insertion of louvered V-winglet (LVW) vortex generators on convection heat transfer and pressure loss in a tubular heat exchanger. A metal tape was adopted for supporting the 30° LVW elements placed periodically on the edges of the tape to create two pairs of streamwise counter-rotation vortex flows throughout the tested tube. The use of LVWs could help to promote the fast mixing of fluid flow, to break up the development of boundary layer and to induce the impinging jets resulting in the faster heat transfer rate. Air as a working fluid flowed into the tested tube at Reynolds number from about 4200–25,800. The purpose of employing the louver mounted on the winglet is to reduce the pressure loss with slightly deteriorating the strength of main vortices appearing behind the winglet. The winglet parameters were three different relative winglet pitches, (R<inf>P</inf>=0.5–1.5), six louver angles (θ = 10°–90°), at a fixed relative height (R<inf>B</inf>=0.2) and attack angle (α = 30°). Influences of the mentioned parameters on the friction factor and Nusselt number including the thermal performance were explored. The experimental result has shown that among the LVWs the case of R<inf>P</inf> = 0.5, θ = 10° provides the largest friction factor and Nusselt number owing to impingement flows induced from the vortices onto the heated wall in the rear region of the winglet. The investigation reveals that the highest thermo-hydraulic performance from the LVW is about 2.48 at R<inf>P</inf> = 1 and θ = 30°. To scrutinize the flow pattern and the mechanism of enhancing convection coefficient, a 3-dimensional simulation of turbulent tube flow through LVWs was performed and the simulated results were verified with available measurements. The empirical correlations for measured Nu and f data of the LVW were also offered.
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Numerical heat transfer in a solar air heater duct with punched delta-winglet vortex generators
(2021-08-01)
Promvonge, Pongjet
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Promthaisong, Pitak
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Skullong, Sompol
The flow topology and thermohydraulic performance of a novel designed punched delta-winglet (P-DW) placed on the absorber of a solar air heater duct are numerically explored. The effects of geometrical parameters, namely, the relative winglet pitch, PR = 1-2 and the relative punched hole size, dR = 0-0.583 at a single value of blockage ratio, BR = 0.48 and attack angle, α = 30° on thermal characteristics are proposed for Reynolds number from 4000 to 24,000. Among several turbulence models, the simulation has shown that the realizable k-ϵ turbulence model is favorable with respect to measurements. For flow patterns, the P-DW produces several counter-spinning vortices helping induce the impinging jets onto the absorber surface whilst for thermal behaviors, the decline of PR and dR leads to the rise in the friction factor (f) and Nusselt number (Nu). The P-DW provides greater Nu and f than the plain flat plate by 17.1-78.21 and 3.92-5.9 times, respectively and gives the highest performance around 2.1. Further, the P-DW is modified by covering the punched hole partially with a circular flap, called the flapped delta-winglet (F-DW) and this F-DW yields the greatest performance around 2.16 higher than the P-DW about 2.9%.

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