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Thermal performance augmentation in a solar air heater with twisted multiple V–baffles
(2024-11-01)
Chompookham, Teerapat
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Eiamsa-ard, Smith
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Buanak, Kalong
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Promvonge, Pongjet
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Maruyama, Naoki
A 3D numerical investigation of thermal performance augmentation of a twisted multiple V–baffles in a solar air heater is presented. Two important functions of the twisted multiple V–baffles are to generate multiple impinging flows upon the wall to improve the convective heat transfer (compared with a smooth channel) and reduce the pressure drop (compared with a typical multiple V–baffles). These outcomes enhance thermal performance. The results of heat transfer (in terms of a Nusselt number ratio), pressure drop (in terms of a friction factor ratio) and thermal performance (in terms of a thermal enhancement factor) of a twisted multiple V–baffles were compared with both a smooth channel and a typical multiple V–baffles. Eighty–one cases including those with a pitch ratio of PR = 0.4–2.0; blockage ratio, BR = 0.10–0.20; angle of attack, α = 30o – 60o and a fixed number of twisted loops, n = 2, were investigated in turbulent flow. The results revealed that the twisted multiple V–baffles created multiple impinging jets at the heated wall and help accelerate heat transfer between the wall and the fluid. Compared to a typical multiple V–baffles, the friction factor showed a large decrease while the Nusselt number was slightly lower leading to better thermal performance. Over the study range, PR = 0.4, BR = 0.20, and α = 60o appeared to yield the highest thermal enhancement factor, 2.81 at Re = 3000.
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Effect of arc-shaped twisted-baffles on augmented heat transfer in a rectangular duct
(2023-02-01)
Promvonge, Pongjet
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Phila, Arnut
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Chuwattanakul, Varesa
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Chokphoemphun, Suriya
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Eiamsa-Ard, Smith
In this current work, the effect of utilizing arc-shaped twisted-baffles (T-ABs) in a rectangular air channel on thermal performance factor (TPF) has been experimentally studied. In these experiments, the influence of the changes in parameters such as dimensions of pitch ratio (p/w), attached arc-shape angle (α), and Reynolds number (Re) are explored. The comparisons demonstrate that a channel mounted with arc-shaped twisted-baffles yielded considerably greater Nusselt numbers than a smooth channel, possibly attributable to multiple-impinging jets near the channel surface. Heat transfer enhancements of twisted arc-shaped baffles (T-AB) having larger attack angles were superior to those having smaller attack angles. The one with α = 90o offered greater heat transfer rates than the ones with α = 20o, 40o, 60o, and 80o by approximately 8%, 7%, 4%, and 2%, respectively. The superior heat transfer was attributed to the better contact between the working fluid and heat transfer surfaces. In addition, utilizing arc-shaped twisted-baffles with the lowest p/w of 4.0, in a channel produced stronger vortices and multiple impinging jets, which caused better fluid mixing than other p/w. The optimum condition is achieved using T-ABs at an attached arc-shape angle of α = 90o, p/w = 4.0 and Re = 4000, where the heat transfer rate (Nu), friction factor (f) and TPF are found to be, respectively, 3.31, 4.68 and 1.98 times greater than those of a plain channel.
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Heat transfer augmentation in solar heat exchanger duct with louver-punched V-baffles
(2022-12-01)
Promvonge, Pongjet
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Promthaisong, Pitak
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Skullong, Sompol
A vortex generator's ability to create secondary flow and accelerate rapid fluid mixing allows it to effectively improve thermal performance in a solar heat exchanger duct. A newly created louver-punched V-baffle (LPVB) vortex generator was tested experimentally in the current study and the flow and thermal patterns were also investigated using a three-dimensional CFD simulation. The Realizable k–ε turbulence model was utilized in the simulation and the predictions were verified using experimental data and correlations. By directing the impinging air onto the duct's heated surface, the square louver on the baffle served the primary function of reducing pressure drag. Air was used as the test fluid, flowing at Reynolds numbers (Re) from 5300 to 23,000 into the constant heat-fluxed duct. On the heated wall that was set up by letting the V-apex direct upstream, the LPVBs with a 45° attack angle (α) were repeatedly positioned. There were two aspects to the current investigation. First, the optimal relative baffle pitches (P<inf>R</inf>) and louver angles (β) conditions were determined by looking at the LPVB characteristics, which included four β and three P<inf>R</inf> at a fixed relative louver size (L<inf>R</inf> = 0.5) and baffle height (B<inf>R</inf> = 0.4). Second, three relative louver sizes (L<inf>R</inf> = 0.3–0.9) were investigated at the optimal P<inf>R</inf> and β. According to the results, the solid-baffle friction loss is significantly reduced by the LPVB with β > 0° while the heat transfer is slightly lower. In the first part, the LPVB with P<inf>R</inf> = 1.5, β = 45° has the optimal performance while in the second part, the one with L<inf>R</inf> = 0.9 yields the greatest performance. A numerical flow model was computed to understand the flow and thermal patterns. The findings were verified using the available measurements, and there is close agreement between the experimental and numerical results.
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Numerical heat transfer in a solar air heater duct with punched delta-winglet vortex generators
(2021-08-01)
Promvonge, Pongjet
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Promthaisong, Pitak
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Skullong, Sompol
The flow topology and thermohydraulic performance of a novel designed punched delta-winglet (P-DW) placed on the absorber of a solar air heater duct are numerically explored. The effects of geometrical parameters, namely, the relative winglet pitch, PR = 1-2 and the relative punched hole size, dR = 0-0.583 at a single value of blockage ratio, BR = 0.48 and attack angle, α = 30° on thermal characteristics are proposed for Reynolds number from 4000 to 24,000. Among several turbulence models, the simulation has shown that the realizable k-ϵ turbulence model is favorable with respect to measurements. For flow patterns, the P-DW produces several counter-spinning vortices helping induce the impinging jets onto the absorber surface whilst for thermal behaviors, the decline of PR and dR leads to the rise in the friction factor (f) and Nusselt number (Nu). The P-DW provides greater Nu and f than the plain flat plate by 17.1-78.21 and 3.92-5.9 times, respectively and gives the highest performance around 2.1. Further, the P-DW is modified by covering the punched hole partially with a circular flap, called the flapped delta-winglet (F-DW) and this F-DW yields the greatest performance around 2.16 higher than the P-DW about 2.9%.
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Performance evaluation of solar receiver heat exchanger with rectangular-wing vortex generators
(2020-01-01)
Koolnapadol, Narin
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Promvonge, Pongjet
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Skullong, Sompol
The paper presents an experimental investigation on heat transfer and flow resistance in a solar air heater (SAH) duct with rectangular-wing vortex generators (RWVGs) on the absorber plate to increase the SAH system performance. The experimental work is carried out in the test duct with its aspect ratio (AR) of 10 for Reynolds number (Re) based on the hydraulic duct diameter ranging from 5290 to 22,700. The RWVGs are placed on the absorber with three attack angles (α=30°45°and 60°) and three relative wing pitches (P<inf>R</inf> = P<inf>l</inf>/H = 1.0, 1.5 and 2.0) at a single relative wing height (B<inf>R</inf>=b/H=0.67). The experimental result shows that the use of RWVGs leads to the considerable increase in Nusselt number (Nu) over the flatplate duct (smooth duct) around 4.06-5.79 times while the increase in friction factor (f) is about 11.43-43.97 times. The Nu and f display the increasing trend with the rise of α but show the opposite trend for the increment of P<inf>R</inf>. The highest thermal performance for using the RWVG roughness is some 1.95 at α=30°and P<inf>R</inf> = 1.5. Correlations for Nu and f have also been developed and determined as a function of RWVG parameters.
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Heat transfer in solar receiver heat exchanger with combined punched-V-ribs and chamfer-V-grooves
(2019-11-01)
Promvonge, Pongjet
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Skullong, Sompol
An experimental work has been carried out to investigate the influence of combined turbulence promoters (or turbulators) on forced convection and fluid flow resistance behaviors in a solar air heater duct. Two turbulators included V-ribs with punched holes and chamfered V-grooves were introduced. The V-rib and the V-groove having the attack angle of 45° were mounted repeatedly on the absorber plate with their arrangements for V-tip pointing upstream and pointing downstream. Air as the test fluid flowed into the duct with Reynolds number (Re) ranging from 5300 to 23,000. The rib parameters were three relative rib-pitches (R<inf>P</inf> = 1.0, 1.5 and 2.0), three inclination angles (β = 45°, 0° and −45°) of rib-punched holes having a single relative rib height or blockage ratio, R<inf>B</inf> = 0.5. The groove parameters included three relative groove-pitch lengths (R<inf>P</inf> = 1.0, 1.5 and 2.0) similar to the V-rib case. Influences of this newly designed absorber plate on Nusselt number (Nu) and friction factor (f) have been examined and compared with similar results of the smooth duct alone. The experimental results demonstrated that the combined turbulators at β = 45° and R<inf>P</inf> = 1.0 provide the maximum Nu and f, especially for the V-up case due to stronger vortex flows and the impinging flows from the punched holes over the absorber plate. Further, a new thermal enhancement factor (TEF) at similar pumping power has been proposed and it indicates that the combined V-up rib-groove with β = 45° and R<inf>P</inf> = 1.5 has the highest TEF of about 2.47.
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Thermal performance in solar air heater with perforated-winglet-type vortex generator
(2018-08-01)
Skullong, Sompol
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Promthaisong, Pitak
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Promvonge, Pongjet
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Thianpong, Chinaruk
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Pimsarn, Monsak
An experimental and numerical study of turbulent convective heat transfer in a solar air heater duct with winglet-type vortex generators (WVGs) placed on the absorber plate is presented. Air as the test fluid enters the duct having a uniform wall heat-flux applied on the upper wall or the absorber plate with Reynolds number from 4100 to 25,500. Two types of WVGs are introduced: rectangular (RWVG) and trapezoidal (TWVG) WVGs, in order to create multiple vortex flows along the duct. The WVG parameters in the present study include two relative height (B<inf>R</inf> = e/H = 0.2 and 0.48), three longitudinal pitch ratios (P<inf>R</inf> = P<inf>l</inf>/H = 1, 1.5 and 2) and a single attack angle, α = 30°. The experimental result reveals that the RWVG with B<inf>R</inf> = 0.48 and P<inf>R</inf> = 1 provides the highest heat transfer and friction factor at about 7.1 and 109.5 times above the flat duct, respectively while the TWVG with B<inf>R</inf> = 0.2 and P<inf>R</inf> = 1.5 yields the maximum thermal performance around 1.84. Then, to improve the performance by reducing the substantial pressure loss, both the WVGs with B<inf>R</inf> = 0.48 and P<inf>R</inf> = 1.5 are modified to be perforated rectangular and trapezoidal winglet-type vortex generators (P-RWVG and P-TWVG) with four different punched hole/pore diameters (d = 1, 3, 5 and 7 mm) on their central area. The investigation indicates that among the perforated WVGs, the P-RWVG at d = 1 mm yields the highest heat transfer and friction factor up to 6.78 and 84.32 times higher than the smooth duct but the best thermal performance of about 2.01 is found for the P-TWVG with d = 5 mm. To explore the flow and heat transfer pattern, a 3D numerical flow simulation is performed and validated with available measurements where both the numerical and measured results are in good agreement.
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Performance assessment of solar air heater duct roughened with perforated-winglet vortex generators
(2017-01-01)
Koolnapadol, Narin
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Promvonge, Pongjet
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Skullong, Sompol
An experimental study has been conducted to investigate heat transfer, friction loss and thermal performance characteristics of turbulent flow in a solar air heater channel artificially roughened on one side (absorber plate) with multiple perforated-winglet vortex generator (PWVG). Air as the working fluid enters the test duct having a uniform surface heat-flux with Reynolds number (Re) ranging from 5200 to 24,000 in the present work. Effects of four different punched hole/pore diameters of winglet (d=2 mm, 4 mm, 6 mm and 8 mm) at a single relative winglet height (RB=b/H=0.6), relative winglet pitch (RP=P/H=3) and attack angle (β= 60°) on thermal characteristics are examined. The experimental results show that the PWVG provides the drastic increase in Nusselt number (Nu) and friction factor (f) values over the flat/smooth channel. In addition, substantial increases in Nu and f values are found for the rise in hole sizes. The maximum Thermal Enhancement Factor (TEF) is found for the pore diameter of 2 mm at lower Reynolds number. The present results are also compared with the results from the typical or solid winglet, TWVG (non-punched hole of winglet).
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Thermal performance in solar air heater channel with combined wavy-groove and perforated-delta wing vortex generators
(2016-05-05)
Skullong, Sompol
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Promvonge, Pongjet
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Thianpong, Chinaruk
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Pimsarn, Monsak
An experimental investigation on thermal performance improvement in a solar air heater channel with combined wavy-groove and delta-wing vortex generator (WVG) placed on the absorber plate having a uniform wall heat-flux is carried out. The Reynolds number based on the hydraulic diameter of the channel ranges from 4800 to 23,000. The effect of the combined groove and WVG on the heat transfer and pressure drop in the channel in terms of respective Nusselt number and friction factor is examined. Investigated parameters of the WVG mounted on the grooved absorber are three wing porosity area ratios (called porosity ratio, A<inf>h</inf>/A<inf>w</inf> = 0.031, 0.085 and 0.167) and four groove-wing distance to channel-height ratios (g/H = 0.4, 0.5, 0.75 and 1) at a single attack angle (α = 45°). The experimental result reveals that at g/H = 0.5, the smaller A<inf>h</inf>/A<inf>w</inf> provides the highest Nusselt number and friction factor around 6 and 30 times over the smooth channel, respectively, but the optimum thermal performance is at A<inf>h</inf>/A<inf>w</inf> = 0.085 and g/H = 0.5. The combined devices give the thermal performance augmentation at about 37.7-46.3% higher than the groove alone and also at about 1.5-12.5% above the combined groove and non-perforated WVG (without hole).
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Thermal performance of turbulent flow in a solar air heater channel with rib-groove turbulators
(2014-01-01)
Skullong, Sompol
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Kwankaomeng, Sutapat
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Thianpong, Chinaruk
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Promvonge, Pongjet
The paper presents an experimental study on turbulent flow and heat transfer characteristics in a solar air heater channel fitted with combined wavy-rib and groove turbulators. The experiments are performed by controlling the airflow rate to obtain Reynolds numbers in the range of 4000 to 21,000. To produce recirculation flow in the tested channel having a constant heat-flux on the upperwall only, the triangular wavy ribs are placed repeatedly on the tested grooved channelwalls. Three test cases of different rib-pitch to channel-height ratios (PR = P/ H = 0.5, 1 and 2) with a single rib-to-channel height ratio (BR = b/H = 0.25) are introduced in the present work. The wavy ribs are placed with the attack angle of 45° relative to main flow direction. There are three types of rib arrangements, namely, rib-groove on the upper wall only, inline rib-groove, and staggered ribinline groove on two principal walls. The experimental result reveals that the combined rib-groove on both the upper and lowerwalls of the test channel provides the highest heat transfer rate and friction factor in comparison with the smooth channel with/without ribs. However, the ribbed-grooved upper wall at PR = 0.5 yields the highest thermal performance. The combined rib-groove turbulator is found to be considerably higher thermal performance than the groove alone. © 2013 Elsevier Ltd.

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