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Numerical study of curved pin-fin cross-sections for enhanced thermal–hydraulic performance in microchannel cooling
(2026-04-01)
Kaewchoothong, Natthaporn
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Oo, Ye Min
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Gonsrang, Sarawut
Efficient heat dissipation is crucial for modern high-heat-flux systems, where microchannel cooling offers compactness and high surface–area density. This study numerically investigated the thermal–hydraulic performance of air-cooled microchannels equipped with curved pin-fins featuring four cross-sectional shapes: a smooth circular baseline (C1) and multi-convex profiles containing 2, 3, and 4 lobes (C2–C4). Simulations were performed for Reynolds numbers of 200–1000 under uniform heat flux applied to both the endwall and fin surfaces, and the resulting flow structures, heat-transfer behavior, and pressure losses were evaluated using local and area-averaged Nusselt numbers, friction factors, and thermal-performance factors ( TPF ). The results showed that introducing cross-sectional convexity substantially modified the internal flow by enhancing impingement, strengthening secondary vortices, and suppressing wake regions. Among the tested designs, the two-convex geometry (C2) showed the greatest heat-transfer enhancement, whereas the three-convex configuration (C3) provided the most favorable thermal–hydraulic balance and consistently yielded the highest TPF . These findings clarified the governing mechanisms associated with curvature-induced mixing and demonstrated how tailored cross-sectional shaping can improve energy efficiency in microchannel-based cooling systems. The work provided practical geometric guidelines for advanced thermal management in battery modules, compact heat exchangers, and high-power electronics.
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Influence of Delta Winglets on Improving heat transfer and friction factor characteristics in tubular heat exchanger
(2025-05-19)
Ruengpayungsak, K.
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Samruaisin, P.
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Kaewkosum, P.
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Pingta, S.
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Wongcharee, K.
Heat transfer rate and pressure drop characteristics are two critical constraints that substantially influence the advancement of solar air heaters. The thermal efficacy of these systems is significantly improved by factors such as flow configurations, thermal mechanisms, and geometric modifications. The integration of insertion in turbulators is a common method to improve heat transfer efficiency in solar air heaters. This article presents heat transfer and thermal efficiency in a tubular heat exchanger incorporating Delta winglet (DW). The thermal transfer and pressure drop of air as a working fluid in a tube with a constant heat flux were quantified for Reynolds numbers (Re) between 6000 and 20,000. The DW elements were positioned on two tape sides in a configuration with attack angles (θ) of 30°, 45°, and 60°. Delta winglet height ratios (h/D=0.10) and pitch ratios (p/D=0.1) were examined. Data from the current smooth or plain tubes were also analyzed for comparative purposes. According to the experimental results, the tube with this inserted has a much higher Nusselt number (Nu) and friction factor (f) than a plain tube. Both Nu and f increase as θ decrease. The DW enhances Nu and f by approximately 2.51-3.04 times and 5.21-7.16 times, respectively. The maximum TEF of 1.34 is achieved at an attack angle of 30° and a Reynolds number of 6000. The statistical correlations for Nu f and TEF were analysed and demonstrated a strong fit to the observed data, with discrepancies of ±4%, ±5% and ±3%, respectively. This design improves the conservation of energy in heat exchanger tube applications.
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Effect of arc-shaped twisted-baffles on augmented heat transfer in a rectangular duct
(2023-02-01)
Promvonge, Pongjet
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Phila, Arnut
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Chuwattanakul, Varesa
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Chokphoemphun, Suriya
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Eiamsa-Ard, Smith
In this current work, the effect of utilizing arc-shaped twisted-baffles (T-ABs) in a rectangular air channel on thermal performance factor (TPF) has been experimentally studied. In these experiments, the influence of the changes in parameters such as dimensions of pitch ratio (p/w), attached arc-shape angle (α), and Reynolds number (Re) are explored. The comparisons demonstrate that a channel mounted with arc-shaped twisted-baffles yielded considerably greater Nusselt numbers than a smooth channel, possibly attributable to multiple-impinging jets near the channel surface. Heat transfer enhancements of twisted arc-shaped baffles (T-AB) having larger attack angles were superior to those having smaller attack angles. The one with α = 90o offered greater heat transfer rates than the ones with α = 20o, 40o, 60o, and 80o by approximately 8%, 7%, 4%, and 2%, respectively. The superior heat transfer was attributed to the better contact between the working fluid and heat transfer surfaces. In addition, utilizing arc-shaped twisted-baffles with the lowest p/w of 4.0, in a channel produced stronger vortices and multiple impinging jets, which caused better fluid mixing than other p/w. The optimum condition is achieved using T-ABs at an attached arc-shape angle of α = 90o, p/w = 4.0 and Re = 4000, where the heat transfer rate (Nu), friction factor (f) and TPF are found to be, respectively, 3.31, 4.68 and 1.98 times greater than those of a plain channel.
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HEAT TRANSFER AND FLOW PROFILES IN ROUND TUBE HEAT EXCHANGER EQUIPPED WITH VARIOUS V-RINGS
(2022-01-01)
Boonloi, Amnart
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Jedsadaratanachai, Withada
This study numerically investigates pressure loss, heat transfer and thermal efficiency in round tube heat exchangers attached with various types of V-rings. A typical type A V-ring is compared with two types of modified V-rings (type B and C). The impacts of blockage ratios, b/D = 0.05, 0.10, 0.15 and 0.20 for all V-ring types in the turbulent region are discussed (Re = 3000 – 20,000). Flow directions in the round pipe attached with the V-rings are varied. The V-apex setting downstream is referred to as “V-Downstream, while the V-apex setting upstream is referred to as “V-Upstream”. The flow and heat transfer profiles in the tested section are analyzed using the finite volume method (a commercial code with the SIMPLE algorithm). The thermal performance of the tested tube is measured in terms of dimensionless variables: thermal enhancement factor (TEF), Nusselt number (Nu) and friction factor (f). Numerical results reveal that type B and C V-rings can reduce pressure drop compared with type A V-ring. Additionally, the V-Upstream of type C V-ring yields the maximum TEF of 3.10 at b/D = 0.05.
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Flow and heat transfer characteristics of air in square channel heat exchanger with c-shaped baffle: A numerical study
(2019-01-01)
Boonloi, Amnart
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Jedsadaratanachai, Withada
The purpose of the present work is to study flow configuration and heat transfer behavior in a square channel heat exchanger equipped with C-shaped baffle. The influences of flow attack angle and baffle size on flow and heat transfer characteristics are considered for the laminar flow regime with the Reynolds number around 100 – 2000. The numerical study with finite volume method is selected for the present investigation. The SIMPLE algorithms is opted to solve the numerical problem. The numerical results are concluded in terms of flow and heat transfer mechanisms in the tested section. The thermal performance analysis; Nusselt number ratio (Nu/Nu0), friction factor (f/f0) and thermal enhancement factor (TEF), are also summarized. The numerical model of the smooth square channel is validated with the correlations on both Nusselt number and friction factor. The numbers of grid cell for the computational domain are also compared. The numerical results reveal that the C-shaped baffle in the tested section leads to the appearance of the thermal boundary layer disturbance on the channel walls that the important cause for heat transfer rate and thermal efficiency enhancements. The maximum TEF of the square duct with C-shaped baffle is around 3.89. In addition, the optimum gap spacing value for the square channel inserted with C-shaped baffle is around 5%.
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Influence of ring size and location on flow topology, heat transfer structure and thermal efficiency in heat exchanger square channel placed with 30-degree inclined square ring
(2019-01-01)
Boonloi, Amnart
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Jedsadaratanachai, Withada
This paper presents the numerical investigations (finite volume method with SIMPLE algorithm) on flow structure, heat transfer behavior and performance assessment in heat exchanger square channel placed with 30<sup>o</sup> inclined square ring (ISR). The influences of ring size and placement on flow and heat transfer characteristics are considered for laminar flow region with the Reynolds number in the range around 100 – 2000. The purpose for the insertion of the ISR in the square channel is to induce the vortex flow and also increase the turbulent mixing. The numerical result reveals that the ring size and location have effects for the changes of the flow and heat transfer behaviors in the tested section. The present of the ISR in the tested section gives the maximum heat transfer rate around 8.13 times above the smooth square channel. In addition, the optimum thermal performance at similar pumping power or TEF is around 3.10.
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Thermal performance in solar air heater with perforated-winglet-type vortex generator
(2018-08-01)
Skullong, Sompol
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Promthaisong, Pitak
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Promvonge, Pongjet
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Thianpong, Chinaruk
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Pimsarn, Monsak
An experimental and numerical study of turbulent convective heat transfer in a solar air heater duct with winglet-type vortex generators (WVGs) placed on the absorber plate is presented. Air as the test fluid enters the duct having a uniform wall heat-flux applied on the upper wall or the absorber plate with Reynolds number from 4100 to 25,500. Two types of WVGs are introduced: rectangular (RWVG) and trapezoidal (TWVG) WVGs, in order to create multiple vortex flows along the duct. The WVG parameters in the present study include two relative height (B<inf>R</inf> = e/H = 0.2 and 0.48), three longitudinal pitch ratios (P<inf>R</inf> = P<inf>l</inf>/H = 1, 1.5 and 2) and a single attack angle, α = 30°. The experimental result reveals that the RWVG with B<inf>R</inf> = 0.48 and P<inf>R</inf> = 1 provides the highest heat transfer and friction factor at about 7.1 and 109.5 times above the flat duct, respectively while the TWVG with B<inf>R</inf> = 0.2 and P<inf>R</inf> = 1.5 yields the maximum thermal performance around 1.84. Then, to improve the performance by reducing the substantial pressure loss, both the WVGs with B<inf>R</inf> = 0.48 and P<inf>R</inf> = 1.5 are modified to be perforated rectangular and trapezoidal winglet-type vortex generators (P-RWVG and P-TWVG) with four different punched hole/pore diameters (d = 1, 3, 5 and 7 mm) on their central area. The investigation indicates that among the perforated WVGs, the P-RWVG at d = 1 mm yields the highest heat transfer and friction factor up to 6.78 and 84.32 times higher than the smooth duct but the best thermal performance of about 2.01 is found for the P-TWVG with d = 5 mm. To explore the flow and heat transfer pattern, a 3D numerical flow simulation is performed and validated with available measurements where both the numerical and measured results are in good agreement.
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Thermal performance of tubular heat exchanger with multiple twisted-tape inserts
(2015-05-01)
Chokphoemphun, Suriya
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Pimsarn, Monsak
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Thianpong, Chinaruk
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Promvonge, Pongjet
The paper presents an experimental investigation on enhanced heat transfer and pressure loss characteristics by using single, double, triple, and quadruple twisted-tape inserts in a round tube having a uniform heat-fluxed wall. The investigation has been conducted in the heat exchanger tube inserted with various twisted-tape numbers for co- and counter-twist arrangements for the turbulent air flow, Reynolds number (Re) from 5300 to 24000. The typical single twisted-tape inserts at two twist ratios, y/w = 4 and 5, are used as the base case, while the other multiple twisted-tape inserts are at y/w = 4 only. The experimental results of heat transfer and pressure drop in terms of Nusselt number (Nu) and friction factor (f), respectively, reveal that Nu increases with the increment of Re and of twisted-tape number. The values of Nu for the inserted tube are in a range of 1.15-2.12 times that for the plain tube while f is 1.9-4.1 times. The thermal enhancement factor of the inserted tube under similar pumping power is evaluated and found to be above unity except for the single and the double co-twisted tapes. The quadruple counter-twisted tape insert provides the maximum thermal performance.
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Heat transfer augmentation in a circular tube with winglet vortex generators
(2015-04-01)
Chokphoemphun, Suriya
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Pimsarn, Monsak
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Thianpong, Chinaruk
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Promvonge, Pongjet
The article presents the influence of winglet vortex generators (WVGs) placed in the core flow area on thermal performance enhancement of a tube heat exchanger. The experiment was carried out in a uniform wall heat-fluxed tube by varying turbulent airflow for Reynolds number ranging from 5300 to 24000. In the present work, the WVGs with an attack angle of 30° were inserted into the test tube at four different winglet pitch ratios (R<inf>P</inf> = P/D) and three winglet-width or blockage ratios (R<inf>B</inf> = e/D). The experimental results at various R<inf>P</inf> and R<inf>B</inf> values were evaluated and compared with those for smooth tube and tubes with twisted tape or wire coil. The measurement reveals that the WVGs enhance considerably the heat transfer and friction loss above the plain tube, wire coil and twisted tape. The Nusselt number and friction factor increase with the increment of R<inf>B</inf> and Re but with the decreasing R<inf>P</inf>. The average Nusselt numbers for the WVGs with various R<inf>B</inf> are in the range of 2.03-2.34 times above the plain tube. The thermal performance for the WVGs is found to be much higher than that for the wire coil and twisted tape and is in a range of 1.35-1.59. Also, a numerical investigation is conducted to study the flow structure and heat transfer enhancement mechanisms in the winglet-inserted tube.
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Thermal performance enhancement in a heat exchanger tube fitted with inclined vortex rings
(2014-01-01)
Promvonge, Pongjet
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Koolnapadol, Narin
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Pimsarn, Monsak
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Thianpong, Chinaruk
The influence of inclined vortex rings (VR) on heat transfer augmentation in a uniform heat-fluxed tube has been investigated experimentally. In the present work, the 30 inclined VRs were mounted repeatedly in the tube with various geometry parameters of the VR, three relative ring width ratios (BR = b/D = 0.1, 0.15 and 0.2) and four relative ring pitch ratios (PR = P/D = 0.5, 1.0, 1.5 and 2.0). Air was employed as the test fluid in the tube for the Reynolds number from 5000 to 26,000. The aim at using the VRs is to create counter-rotating vortices inside the tube to help increase the turbulence intensity as well as to convey the colder fluid from the core regime to the heated-wall region. To find an optimum thermal performance condition, the effect of BR and PR values on the heat transfer and pressure loss in the tube is examined. The experimental results show a significant effect of the presence of the VRs on the heat transfer and pressure loss over the smooth tube. The larger BR value provides higher heat transfer and pressure loss than the smaller one while the PR gives an opposite trend. However, the VR at BR = 0.1 and PR = 0.5 yields the best thermal performance. © 2013 Elsevier Ltd. All rights reserved.

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