Chankitmunkong, Suwaree

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Preferred name
Chankitmunkong, Suwaree
Alternative Name
Chankitmunkong, S.
Main Affiliation
Email
suwaree.ch@kmitl.ac.th

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    Enhancing the properties of a hypereutectic Al-Fe alloy through recycled aluminum scrap and ultrasonic melt processing
    (2025-10-01)
    Tangsuksan, Tawatchai
    ;
    Pandee, Phromphong
    ;
    Diewwanit, Onnjira
    ;
    Limmaneevichitr, Chaowalit
    ;
    Tyurnina, Anastasia V.
    This paper focuses on the effects of using recycled aluminum beverage cans and ultrasonic melt processing (USP) on the microstructure and properties of a hypereutectic Al-Fe alloy that has potential in structural and electric applications. The proportion of recycled aluminum scrap used as the starting material varied, and its influence on grain refinement, intermetallic phase formation, precipitation hardening, and mechanical performance was examined. Ultrasonic melt processing (USP) was applied to refine the microstructure and improve phase distribution. The experimental results showed that both the addition of recycled aluminum scrap and USP significantly increased the hardness and tensile strength of the alloys, with further improvements observed after optimal aging treatments, although ductility slightly decreased. Additionally, the presence of alloying elements from the recycled scrap, such as Mg, Mn, Si, and Cu, led to a reduction in electrical conductivity while improving the precipitation hardening response. This study highlights the potential of using recycled materials and advanced processing techniques to develop sustainable, high-performance aluminum alloys for various industrial applications.
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    Precipitation hardening and structure evolution in hypereutectic Al-6 % Fe-Zr alloys subjected to ultrasonic melt processing
    (2024-01-05)
    Chankitmunkong, S.
    ;
    Wang, F.
    ;
    Pandee, P.
    ;
    Limmaneevichitr, C.
    ;
    Eskin, D. G.
    The objective of this research was to study the influence of Zr concentration and ultrasonic melt processing (USP) on the microstructure and precipitation hardening of a hypereutectic Al-6% Fe alloy. Such alloys have a good potential in high-temperature, wear-resistant, and conducting applications but suffer from coarse structure and low strength/ductility, which prevents their processing. The microstructure of the studied alloys consisted of primary Al<inf>13</inf>Fe<inf>4</inf> intermetallics and (Al)+Al<inf>13</inf>Fe<inf>4</inf> eutectic colonies, which were successfully refined by adding Zr and performing USP. The mechanisms of USP and Zr were confirmed for the Al-6 % Fe alloys with a range of Zr additions. The structure refinement led to improved hardness and tensile properties of the alloys. All studied alloys demonstrated strong precipitation hardening effect with hardness increasing 4–5 times, reaching 170 HV for the alloy with 0.4 % Zr after annealing at 400 ℃ for 20 hrs. The electrical conductivity increased from 25 % IACS in the as-cast alloy to 40% IACS in the annealed Al-6% Fe-0.4 % Zr alloy. The prime novelty of this work is a considerable increase of hardness upon annealing, i.e. more than 100 HV, in the Al-6 % Fe alloy with only minute traces of Zr (<0.01 %). The precipitation phenomena were investigated by transmission electron microscopy. The precipitation of the semi-coherent Al<inf>13</inf>Fe<inf>4</inf> phase with Zr segregated to its surface was observed for the first time. All studied alloys (with minute and larger Zr additions) showed the precipitation of this phase, while the alloys with the larger amount of Zr also demonstrated the precipitation of the metastable L1<inf>2</inf> Al<inf>3</inf>Zr phase. Therefore, the properties improvement was attributed to the structure refinement and the formation of Zr-modified Al<inf>13</inf>Fe<inf>4</inf> and Al<inf>3</inf>Zr precipitates in the microstructure.
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    Effects of Ultrasonic Melt Processing on Microstructure, Mechanical Properties, and Electrical Conductivity of Hypereutectic Al–Si, Al–Fe, and Al–Ni Alloys with Zr Additions
    (2021-01-01)
    Chankitmunkong, Suwaree
    ;
    Eskin, Dmitry G.
    ;
    Limmaneevichitr, Chaowalit
    Ultrasonic melt processing (USP) technique was used to study the effect of Zr addition on the structure refinement and mechanical properties of hypereutectic binary alloy in three different alloys (Al–Si, Al–Fe, and Al–Ni) as potential alternatives to the Al–Si eutectic system especially for high-temperature applications. Mechanical properties of these alloys were controlled through both structure refinement by USP and also Al<inf>3</inf>Zr nano-precipitation hardening. Significant refinement of primary intermetallics was achieved under USP during the Al<inf>3</inf>Zr formation in solidification process. The residual Zr in the aluminium solid solution enabled precipitation hardening at 450 °C. As a result, the tensile properties, especially ductility, were considerably improved at room and elevated temperatures. The mechanical properties were analyzed with respect to the volume fraction of intermetallic phases. Electrical conductivity was measured to better explore their potential applications. The effects of alloying elements and structural changes on the mechanical behaviour and electrical conductivity were discussed.