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    CFD modelling of pump-around jet mixing tanks: a discrepancy in concentration profiles
    Jet mixing tanks are important in chemical processes. Over the past two decades or so, computational fluid dynamics (CFD) has been employed to study jet mixers. The shortfalls of the previous CFD models were the discrepancy in concentration profiles between simulation and experiment and the absence of exact inlet turbulence conditions. So, in our present work, the CFD model was developed to investigate the proper conditions for jet mixing tank simulation and improve the accuracy of concentration profile prediction by using an appropriate grid arrangement, a realizable k-epsilon model, and a second-order upwind discretization scheme. The results revealed that the CFD model with proper inlet conditions predicted the overall mixing time well and somewhat improved the predicted concentration profiles. Further, the reasons for discrepancies in concentration profiles were inappropriate inlet turbulence conditions and overprediction in total momentum available for mixing due to the flat top liquid surface assumption. In addition, this discrepancy may be caused by the dynamic response of concentration measuring device.
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    Influence of jet discharge velocity profile on CFD simulation of pump-around jet mixing tank
    (2018-08-14)
    Jorakit, Thanwa
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    Phaiboonsilpa, Natthanon
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    Ponpo, Phisan
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    The present paper shows the effect of jet discharge velocity profile (or jet nozzle configuration) on CFD simulation of an open 45° inclined side entry pump-around jet mixing tank. The CFD model was carefully developed by using appropriate grid arrangement, boundary conditions, and numerical methods. The two different jet discharge velocity profiles, including top hat and fully developed profiles, were simulated by using the inlet mass flow rate of about 0.22 kg·s<sup>-1</sup>. The overall mixing times and normalized concentration profiles predicted by two different jet discharge velocity profiles were compared with the previous reliable experimental data. The results revealed that the different jet discharge velocity profiles resulted in different jet flow and mixing patterns inside the vessels.
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    A suitable k-epsilon model for CFD simulation of pump-around jet mixing tank with moderate jet reynolds number
    (2018-08-14)
    Phapatarinan, Satapan
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    This paper presents the appropriate turbulence model for predicting the overall mixing time inside an open 45° inclined side entry pump-around jet mixing tank with moderate jet Reynolds number of about 17,515. The model was carefully developed by using appropriate hexahedral grid arrangement and proper numerical methods. The two different k-epsilon turbulence models, including realizable k-epsilon model and low Reynolds number k-epsilon model, were simulated. The overall mixing times predicted by these turbulence models were compared with the previous data reported by Patwardhan (Chem. Eng. Sci. 57 (2002) 1307-1318). The results revealed that the low Reynolds number k-epsilon model was a suitable model for predicting the overall mixing time of jet mixing tank with moderate jet Reynolds number.
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    CFD modelling of pump-around jet mixing tanks: a reliable model for overall mixing time prediction
    Over the past two decades or so, computational fluid dynamics (CFD) has been employed to predict overall mixing times inside jet mixing tanks instead of non-universal mixing time correlations obtained by experiments. However, the numerical methods for jet mixing tank simulations were not clearly tested and the discretization errors of the previous CFD models were not assessed. So, in this paper, the suitable turbulence model and numerical methods for pump-around jet mixing tank simulations were investigated. Further, the discretization errors of the present CFD models were estimated with the help of grid convergence index (GCI). The results revealed that the realizable k-epsilon model, SIMPLE, second order upwind, and first order implicit were proper turbulence model and numerical methods for pump-around jet mixing tank simulations. From GCI analyses, the maximum discretization uncertainty in overall mixing time of the present CFD models was about ±0.08 s.
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    Investigation of entrance length in circular and noncircular conduits by computational fluid dynamics simulation
    (2014-01-01)
    Tongpun, Pimpun
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    This study estimated entrance length of circular and noncircular conduits, including circle, triangle, square and hexagon cross-sectional conduit, by using computational fluid dynamics (CFD). For simulation condition, the length of non-circular conduit was 10 m and the hydraulic diameter was 0.2 m. The laminar flow with Reynolds number of 500 and turbulent flow with Reynolds number of 50,000 were applied to investigate water flow in conduits. The governing equations were solved iteratively by using ANSYS FLUENT 14.0. For turbulent flow simulation, standard k-epsilon and RNG k-epsilon model were employed to simulate turbulence. The preliminary results were validated by comparison with theoretical data. At first, grid independency was evaluated to optimize the model. Norm* was employed to investigate the entrance length, which is related to velocity. The simulated results revealed that the entrance length for laminar flow was longer than turbulent flow.