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    Item type:Publication,
    A suitable shape of the suction head for a cleaning process in a factory developed by computational fluid dynamics
    (2021-11-01) ;
    Tangsopa, Worapol
    ;
    Khongsin, Jirawat
    The previous shape of the suction head (SH) employed in a cleaning process in a factory had a low performance, removed fewer particles, and generated an annoying noise. Therefore, new shapes of SH have been proposed to solve the issues and the cleaning performance was investigated by the Shear Stress Transport (SST) k-ω turbulence, Discrete Phase (DP), Large Eddy Simulation (LES), and Ffowcs Williams and Hawkings (FW–H) models in a transient state of computational fluid dynamics (CFD). The SST k-ω and DP models were applied to determine the airflow, suspension velocity, cleaning region, and particle trace. In addition, the LES and FW–H models were used to evaluate the noise, sound pressure level, and frequency generated from the proposed shapes. All simulation results were validated with the air velocity and noise measurements and were analyzed to find a suitable shape. The simulation and experimental results revealed that the shapes of the SH affected the cleaning performance and noise generation. The higher the air velocity, the higher the noise generation. The suitable shape delivered a 4.37% better particle removing performance and 11.1 dB less noise generation than the previous shape. The outcomes of this research are the suitable shape of the SH and the research methodology which enabled the application of both CFD and experiments to solve the issue to help enhance the efficiency of the cleaning process in an actual factory.
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    Item type:Publication,
    Derosion Lattice Performance and Optimization in Solving an End Effect Assessed by CFD: A Case Study in Thailand’s Beach
    (2022-05-01) ;
    Tangsopa, Worapol
    ;
    Kaewbumrung, Mongkol
    ;
    Phanak, Mongkol
    ;
    Busayaporn, Wutthikrai
    Thailand’s beach had a severe coastal erosion problem at the end of rock dams called the “end effect”. One of the innovative solutions to solve this problem is to use the derosion lattice (DL). However, since the DL performance depends on installing conditions such as angle of attack, placement position, terrain, and climate, computational fluid dynamics (CFD) was applied to assess the end effect’s occurrence and optimize the performance of DL’s installation. Based on Khao Rup Chang’s condition, a suffered beach in Thailand was used as a case study, and a free surface flow simulation was performed in the transient state using ANSYS Fluent, a CFD software, which revealed water waves flow through the beach with and without the DL installation cases. Furthermore, the CFD-assessed results indicated that the angle of attack and placement position affected the DL performance as expected. In optimization, the 15<sup>◦</sup> angle of attack with the DL placement adjacent to the rock dam was the proper condition. After being applied at the actual site, the DL can help reduce erosion, increase sedimentation, and solve the end effect with excellent performance.
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    Item type:Publication,
    A dual frequency ultrasonic cleaning tank developed by transient dynamic analysis
    (2021-01-02)
    Tangsopa, Worapol
    ;
    At present, development of manufacturer’s ultrasonic cleaning tank (UCT) to match the requirements from consumers usually relies on computer simulation based on harmonic response analysis (HRA). However, this technique can only be used with single-frequency UCT. For dual frequency, the manufacturer used information from empirical experiment alongside trial-and-error methods to develop prototypes, resulting in the UCT that may not be fully efficient. Thus, lack of such a proper calculational method to develop the dual frequency UCT was a problem that greatly impacted the manufacturers and consumers. To resolve this problem, we proposed a new model of simulation using transient dynamics analysis (TDA) which was successfully applied to develop the prototype of dual frequency UCT, 400 W, 18 L in capacity, eight horn transducers, 28 and 40 kHz frequencies for manufacturing. The TDA can indicate the acoustic pressure at all positions inside the UCT in transient states from the start to the states ready for proper cleaning. The calculation also reveals the correlation between the positions of acoustic pressure and the placement positions of transducers and frequencies. In comparison with the HRA at 28 kHz UCT, this TDA yielded the results more accurately than the HRA simulation, comparing to the experiments. Furthermore, the TDA can also be applied to the multifrequency UCTs as well. In this article, the step-by-step development of methodology was reported. Finally, this simulation can lead to the successful design of the high-performance dual frequencies UCT for the manufacturers.
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    Item type:Publication,
    A novel ultrasonic cleaning tank developed by harmonic response analysis and computational fluid dynamics
    (2020-03-01)
    Tangsopa, Worapol
    ;
    The manufacturer of an ultrasonic cleaning tank (UCT) received advise from a customer to seek the cause to why the UCT could not clean their products effectively and develop a novel UCT to replace the conventional model. This UCT had a capacity of 10 L, a frequency of 28 kHz, four horn transducers, and a total power of 200 W. To resolve that problem and respond to customers’ needs, we presented new methods to develop the UCT using the harmonic response analysis (HRA) and computational fluid dynamics (CFD) to simulate the cleaning process which occurred within the UCT based on the actual conditions. Results from the HRA showed that the acoustic pressure in a problematic UCT was low, resulting in a smaller cleaning area, which was consistent with the results from the foil corrosion test, and thus caused the cleaning process to be ineffective. We developed a novel UCT with improved effectiveness by adjusting the design and adding a water circulation system. From the HRA, we were able to design the dimensions of the UTC and position of the transducer to be suitable to increase the acoustic pressure and cleaning area. CFD results enabled us to design proper inlet and outlet shapes, as well as simulate the water flow behavior to find the optimal cleaning condition so the novel UCT had a water circulation system that could eliminate the excess particles.