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    Item type:Publication,
    Investigation of the trailing edge modification effect on compressor blade aerodynamics using SST k-ω turbulence model
    (2019-04-01)
    Kaewbumrung, Mongkol
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    Tangsopa, Worapol
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    A gas turbine power plant in Thailand had the problem of compressor blade fracture in Stages 6-8, which was caused by housing damage. This gas turbine has a total of 15 stages. The housing damage reduced the lifetime of blades to an unacceptable level. This article shall report the solution and outcomes. Three-dimensional (3D) compressor blade models in the problematic stages were prepared by a 3D scanning machine to find a solution based on computational fluid dynamics (CFD), and then were completed for simulation by adding Stages 5 and 9 to become a multi-stage axial model. The latter models were modified by trimming the trailing edge by 1-, 5-, and 10-mm. Using ANSYS CFX R19.2 software, the CFD results of the trailing edge modification effect on flow using the shear stress transport (SST) k-ω turbulence model revealed aerodynamics inside the problematic stages both before and after blade modifications. Modifying the blade by 5 mm was suitable, because it had lesser effects on aerodynamic parameters: pressure ratio, drag, and lift coefficients, when compared to the modification of 10 mm. The larger the modification, the greater the effect on aerodynamics. The effects on aerodynamics were intensified when they were modified by 10 mm. The validation of base line blades was conducted for the overall compressor parameters that were compared with the measurable data. These results were accepted and gave positive feedbacks from engineers who practically applied our reports in a real maintenance period of gas turbine.
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    Item type:Publication,
    A novel ultrasonic cleaning tank developed by harmonic response analysis and computational fluid dynamics
    (2020-03-01)
    Tangsopa, Worapol
    ;
    The manufacturer of an ultrasonic cleaning tank (UCT) received advise from a customer to seek the cause to why the UCT could not clean their products effectively and develop a novel UCT to replace the conventional model. This UCT had a capacity of 10 L, a frequency of 28 kHz, four horn transducers, and a total power of 200 W. To resolve that problem and respond to customers’ needs, we presented new methods to develop the UCT using the harmonic response analysis (HRA) and computational fluid dynamics (CFD) to simulate the cleaning process which occurred within the UCT based on the actual conditions. Results from the HRA showed that the acoustic pressure in a problematic UCT was low, resulting in a smaller cleaning area, which was consistent with the results from the foil corrosion test, and thus caused the cleaning process to be ineffective. We developed a novel UCT with improved effectiveness by adjusting the design and adding a water circulation system. From the HRA, we were able to design the dimensions of the UTC and position of the transducer to be suitable to increase the acoustic pressure and cleaning area. CFD results enabled us to design proper inlet and outlet shapes, as well as simulate the water flow behavior to find the optimal cleaning condition so the novel UCT had a water circulation system that could eliminate the excess particles.