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Towards the Design of Highly Heterogeneous Aluminum Alloys

Author(s)
Eskin, Dmitry G.
Chankitmunkong, Suwaree
Zhu, Chengbo
Date Issued
January 1, 2025
Type
Conference Paper
DOI
10.1007/978-3-031-80676-6_9
Abstract
Modern engineering applications require new types of alloys with a unique combination of properties. Alloys with the large volume fraction of intermetallic phases started to attract the attention of researchers, for example, eutectic alloys of the Al–Fe–Ni and Al–Ce–Ni systems. Such alloys have high elasticity modulus, thermal stability, hardness and high-temperature properties, however their applications is limited to casting and mostly hypoeutectic or eutectic alloys. Formation of primary intermetallics poses a challenge unless they can be efficiently refined. Here we present a number of approaches to refine the structure of hypereutectic Al Fe, Al–Ni, Al–Ce–Ni–Mn alloys through additions, ultrasonic processing (USP) and increased cooling rates. As a result, the structure of alloys makes them suitable for deformation and additive manufacturing with extra strength gained through dispersion hardening. These approaches may pave way to the new type of alloys for demanding applications.
Citation
Minerals Metals and Materials Series, 81-86, 2025
Subjects

Additive manufacturin...

Aluminum

Cooling rate

Heterogeneous alloys

Intermetallics

Melt processing

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