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Thermal properties and morphology characteristics of a PP mono-filament and its foam

Author(s)
Chuapon, N.
Naithanom, O.
Sato, Y.
Areerat, S.
Ito, H.
Date Issued
November 1, 2014
Type
Article
DOI
10.3139/217.2920
Abstract
The polypropylene (PP) mono-filament is an alternative material that can be used for insulation, packaging, and polymer composite applications. In this study, PP mono-filaments were prepared by extrusion free-fall at temperatures of 190, 200, and 210 °C through a micro extrusion die with a diameter of 900 lm. The free-fall speeds of the filament were controlled by a gear pump driving at speeds ranging from 12.5 to 20.0 min-1, and the extrudates were cooled at room temperature. The PP mono-filaments were subsequently foamed by a batch foaming process with sc-CO2as the blowing agent at foaming temperatures of 165, 170, 175 and 180 °C. The thermal properties and crystallinity of the prepared filaments and their foams were investigated using a DSC. The foam morphology and isotropic foam properties were characterized by SEM micrographs. The results show that the various morphologies of the PP mono-filament foams deviated from the isotropic foam behavior and had isotropic foam index values in the range of 1.1 to 2.3. In addition, the PP mono-filament that was foamed at 175 °C expanded in the longitudinal direction and exhibited the highest expansion ratio, but its degree of crystallinity decreased compared to the mono-filaments. PP mono-filament foam represented a narrow crystallization temperature range and crystallization time than mono-filament and tended to a faster crystalline growth.
Citation
International Polymer Processing, 29(5), 579-587, 2014
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