Effect of para-wood ash and calcium carbonate on the properties of eco-friendly self-compacting mortar reinforced with electronic waste fibers

Abstract

This paper deals with reducing CO 2 emissions from cement production and finding alternative uses for electronic waste (E-waste) fibers in some innovative applications in self-compacting mortar (SCM). In the present research, an attempt has been made to establish the optimum incorporation of E-waste fiber into SCM by varying the fiber content from 5 % to 25 %, combined with para-wood ash and calcium carbonate as supplementary cementitious materials. In this laboratory study, the mix design had a constant water-to-powder ratio of 0.35 and a cement content of 550 kg/m³. Additionally, 20 % of the cement volume was replaced by 10 % para-wood ash and 10 % calcium carbonate. The results indicated a continuous increase of the mini-slump values from 255 mm for the control mix to 270 mm for the mix with the highest fiber content. Mini V-funnel flow times increased from 3.63 to 8.83 s as the fiber content increased. Lower fiber contents of 5 % improved compressive strength because they had a reinforcing role in the matrix of SCM besides the microcrack-bridging role. Higher contents of 10–25 % decreased the strength due to the clustering of fibers and resulting voids. SEM analysis at 28 days showed increased voids with higher percentages of E-waste fibers and para-wood ash alone. The results underline that optimizing fiber content is critical in balancing workability and mechanical properties, and 5 % e-waste fiber content can be considered optimal for enhancing the performance of SCM. This work also creates part of sustainable construction practice with the green solution required to reduce CO 2 emissions and work accumulation against E-waste. • Improvement of eco-friendly SCM properties using para-wood ash and E-waste fibers. • Mixing para-wood ash with calcium carbonate improves strength and workability. • Optimized E-waste fiber content of 5 % improved workability and durability. • A higher E-waste fiber content of 25 % increases voids, reducing mortar quality. • Study optimizes fiber and ash content for sustainable, high-performance SCM.