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Dataset of air velocity and temperature fields inside an insulated box equipped with phase change material under several operating conditions
(2024-02-01)
Leungtongkum, Tanathep
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Flick, Denis
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Chaomuang, Nattawut
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Denis, Alain
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Laguerre, Onrawee
This article contains a description of protocol to measure air velocity field (by Particle Image Velocimetry - PIV) and temperature field (by T-type thermocouples) in an insulated box equipped with Phase Change Material (PCM) of melting point 0 °C. The influence of various conditions was studied: i) PCM position (at sidewall and at top), ii) aspect ratio of the box (height/width ∼ 1 and 1.7), iii) ambient temperature (10 °C, 20 °C and 30 °C), iv) test product initial temperature (4 °C and 10 °C) and vi) spacing beneath the load (0 mm and 20 mm). This article is related to a published research paper, it provides the dataset of all experiments which can be useful for experimenter to understand the phenomena and for expert in numerical model to validate the developed model e.g., by Computational Fluid Dynamic.
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Influence of use conditions on heat transfer in an insulated box equipped with a phase change material
(2023-11-01)
Leungtongkum, Tanathep
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Flick, Denis
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Chaomuang, Nattawut
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Denis, Alain
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Laguerre, Onrawee
An insulated box with Phase Change Material (PCM – ice, melting point ∼ 0 °C) and loaded by test product (Tylose) was investigated experimentally to study the effect of the PCM position, Aspect Ratio (AR = height/width) of box, ambient temperature, initial test product temperature and spacing beneath the test product. The temperature and the air velocity measured by thermocouples and Particle Image Velocimetry (PIV), respectively, were analyzed under stable conditions. The maximum product temperature was lower for PCM at the top (6.6 °C, AR ≈ 1) than for PCM on a sidewall (7.7 °C, AR ≈ 1) and increased with AR (9.9 °C, AR ≈ 1.7). A non-linear relation between ambient temperature and product temperature was observed with the maximum product temperature from 5.2 °C (10 °C ambient) to 9.1 °C (30 °C ambient). The influence of spacing beneath the product was negligible despite different airflow patterns. Simple equations were proposed to predict the maximum storage time and mean temperature in the box enabling us to study the influence of PCM and product mass, melting point, box insulation and ambient temperature.
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Experimental investigation of airflow and heat transfer by natural convection in an insulated box with a Phase Change Material using a Particle Image Velocimetry technique
(2023-01-01)
Leungtongkum, Tanathep
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Laguerre, Onrawee
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Flick, Denis
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Denis, Alain
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Duret, Steven
Airflow and heat transfer via natural convection in an insulated box with Phase Change Material (PCM) were experimentally investigated using Particle Image Velocimetry (PIV) and temperature measurements. The effects of PCM positions (side wall and lid) on flow pattern and temperature distribution were studied under empty and loaded conditions. Two loads were considered to study the obstacle effect and the influence of heat exchange with air. When PCM was either at the side wall or at the lid of the box, laminar flow was observed and the corresponding Rayleigh number was about 107. Upward flow was always observed near the side walls of the box. When PCM was on the side, downward flow occurred along the PCM; in the empty case, flow was almost 2D but became 3D when the load was added. When PCM was on the lid, the air cooled in contact with PCM, detached from it and flowed downwards. In the empty case, downward flow was unstable, and with the load, it followed preferential pathways. The type of load exerted little effect on flow patterns at thermal steady state. Thus, a simpler load (extruded polystyrene) can be used in the first approach. The maximum velocity was about 0.1 m s−1, so free convection cannot be neglected compared with conduction. Regarding temperature performance, PCM on the side and on the lid showed no substantial difference if gaps were left between the load and the walls or PCM.
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Dataset of experimental study investigation of airflow and heat transfer in an insulated box equipped with a phase change material
(2022-12-01)
Leungtongkum, Tanathep
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Laguerre, Onrawee
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Flick, Denis
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Denis, Alain
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Duret, Steven
This article contains a detailed description of the experimental protocol of air velocity (by particle image velocimetry - PIV) and temperature measurement (by T-type thermocouples) in an insulated box equipped with a Phase Change Material (PCM). The study was conducted in an empty box and a loaded box with extruded polystyrene slabs (XPS) and methylcellulose slabs (test product). The measurement was conducted at the middle plane and lateral plane. This article contains a complete dataset along with the illustrated figures of conducted experiment. They lead to more understanding of phenomena inside a closed cavity with a cold source and can be useful for validating numerical models, e.g., the results computed by computational fluid dynamic.
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A suitable shape of the suction head for a cleaning process in a factory developed by computational fluid dynamics
(2021-11-01)
Thongsri, Jatuporn
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Tangsopa, Worapol
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Khongsin, Jirawat
The previous shape of the suction head (SH) employed in a cleaning process in a factory had a low performance, removed fewer particles, and generated an annoying noise. Therefore, new shapes of SH have been proposed to solve the issues and the cleaning performance was investigated by the Shear Stress Transport (SST) k-ω turbulence, Discrete Phase (DP), Large Eddy Simulation (LES), and Ffowcs Williams and Hawkings (FW–H) models in a transient state of computational fluid dynamics (CFD). The SST k-ω and DP models were applied to determine the airflow, suspension velocity, cleaning region, and particle trace. In addition, the LES and FW–H models were used to evaluate the noise, sound pressure level, and frequency generated from the proposed shapes. All simulation results were validated with the air velocity and noise measurements and were analyzed to find a suitable shape. The simulation and experimental results revealed that the shapes of the SH affected the cleaning performance and noise generation. The higher the air velocity, the higher the noise generation. The suitable shape delivered a 4.37% better particle removing performance and 11.1 dB less noise generation than the previous shape. The outcomes of this research are the suitable shape of the SH and the research methodology which enabled the application of both CFD and experiments to solve the issue to help enhance the efficiency of the cleaning process in an actual factory.
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Numerical investigation on the performance of suction head in a cleaning process of hard disk drive factory
(2020-02-28)
Khongsin, Jirawat
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Thongsri, Jatuporn
The suction head is a component positioned at the vacuum cleaner’s tip and used to control airflow to eliminate small particles, thus preventing contamination from occurring during the cleaning process at a hard disk drive (HDD) manufacturing factory. At the factory, 2 suction head types (bowl and straight) were used in the cleaning process. From an actual usage, the operators questioned the operating condi-tion’s performance and suitability. In order to seek an answer to the questions, the researchers used computational fluid dynamics (CFD) to simulate airflow and particle trace using the ANSYS Fluent software, the factory’s actual conditions, and a suction distance ranging between 2.5–15 mm. CFD simulation results showed that the bowl type suction head performed better compared to the straight type in every suction range under the exact same operating conditions. Both suction heads performed well at a 5 mm distance between the suction head and cleaning area. Suction performance decreased when the head was positioned closer or farther than the mentioned distance. Apart from applying all results from this research to increase cleaning efficiency in the actual factory, the findings could also be used as basic information for designing new suction head models with higher efficiency than the original model.
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Evaluation and improvement of ventilation systemreduceinside low-costparticle contaminationautomation line to
(2020-02-28)
Puangburee, Lamai
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Busayaporn, Wutthikrai
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Kaewbumrung, Mongkol
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Thongsri, Jatuporn
A Low-Cost Automation (LCA) line, a group of machines to manufacture hard disk drive’s components located inside a clean room of factory, faces the problem of particle contamination caused by an improper ventilation system. To solve this problem, Computational Fluid Dynamics (CFD) has been implemented to evaluate airflow and simulate solutions to improve the ventilation system of the LCA. By using actual operating conditions collected at the factory and Fluent CFD software, the simulation showed that airflow patterns in such areas were substandard. For example, the large areas of recirculation zone with air velocities lower than 0.2 m/s such as Fan Filter Units’ conveyor and Work Area. The low ve-locity of the airflow can cause particle contamination and leads to low-quality production. To reduce the particle contamination, we suggested novel solutions based on the CFD results by increasing the momen-tum source (S<inf>m</inf>) and/or redesigning the LCA’s model especially extending its height of cover. The increasing of S<inf>m</inf> can be simply implemented by increasing the air-condition power to the optimal values accord-ing to the calculation leading to a reduction in recir-culation areas. In addition, extending the height of the LCA’s cover also improved the air velocities in the critical areas to meet the factory’s standard.
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Experimental analysis of heat transfer and airflow in a closed refrigerated display cabinet
(2019-03-01)
Chaomuang, Nattawut
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Flick, Denis
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Denis, Alain
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Laguerre, Onrawee
This study presents the experimental investigations on heat transfer and airflow in a closed refrigerated display cabinet. Air and product temperatures and air velocity were measured with thermocouples and a hot-wire anemometer, respectively. Temperature variation in the cabinet depends on the positions. The front areas contributed to higher temperature, whereas the rear areas were at a lower temperature. Benefits of doors were also examined by comparing the results of air and product temperatures with the case without doors. The cabinet with doors provided less temperature heterogeneity (ΔT<inf>max</inf>= 2.1 °C) compared to the case without door (ΔT<inf>max</inf>= 4.9 °C). The maximum air velocity in the air curtain of 0.6 m s−1 was observed at the discharge grille. The horizontal air velocity from the perforated plate was low (<0.2 m s−1) for all shelves. The loading percentage in the cabinet did not significantly affect the airflow rate through the perforated plate.
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A CFD investigation of airflow in a hard disk drive production line to detect the cause(s) of contamination and its mitigation
(2017-07-02)
Khaokom, Adisorn
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Thongsri, Jatuporn
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Kaewkhaw, Polsate
Contamination exceeds the standards in certain areas within the production line of hard disk drive (HDD) manufacturing, such as in the clean room of a factory. In order to find the cause(s) and solve the problem, we decided to use the computational fluid dynamics (CFD) to simulate the airflow within the production line. The results show the cause of contamination, which is from the exhaust fan installed in the electrical testing machine in the production line of HDD manufacturing, which releases large amounts of particles. To resolve this problem, the CFD results were analyzed to design and create a new cover for the exhaust fan. Once this invention is installed to the electrical testing machine, it can control the airflow to float into other areas that do not affect nor contaminate the product. The factory utilized this research. Other than solving contamination problems that exceed standards, it also saves production costs from purchasing new machines as well.
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A Successful CFD-Based Solution to a Water Condensation Problem in a Hard Disk Drive Factory
(2017-01-01)
Thongsri, Jatuporn
This paper was intended as an article of a practical solution. The settings of a ventilation system for a production line in a hard disk drive (HDD) factory were inappropriate leading to a condensation problem in a work area causing the finished products to be defective and unsalable. This paper describes an attempt to solve this problem and the outcome. Computational fluid dynamics (CFD) was used to simulate the airflow from a ventilation system in an HDD factory. The simulation results were validated with actual values measured with instruments readily available at the factory. The simulation results showed that the airflow patterns and temperature distribution of the air above and around some areas in the production line were not proper. The old temperature setting of the system for the air coming out of the inlet caused the temperature of the air above the said areas to be in the range of 13-20.5 °C, which was lower than the dew point temperature thus causing a condensation problem. From the results of the simulation, we recommended the factory to increase the inlet air temperature to be around 16.5-22 °C, so that the temperature of the air above and around the work areas would be higher than the dew point temperature and more uniform. The factory implemented our recommendation and found that it not only solved the problem satisfactorily but also saved the air-conditioning cost.

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