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Integrated design of wavy-rib and inclined pin-fin channels for high-efficiency thermal management
(2026-06-01)
Kaewchoothong, Natthaporn
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Oo, Ye Min
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Gonsrang, Sarawut
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Cheputeh, Ni Asri
A stationary numerical investigation was conducted to examine the thermo–hydraulic characteristics of a hybrid wavy rib–inclined pin-fin channel. The study aims to clarify the fundamental interaction mechanisms between rib-induced secondary flow and pin-fin orientation under non-rotating conditions, providing a baseline understanding relevant to internal cooling concepts. The governing parameters include Reynolds number ( Re = 10,000–50,000) and pin-fin inclination angle ( α = 45°–90°), while the channel aspect ratio is maintained at 1:1. The results indicate that heat transfer enhancement is controlled by the coupling between rib-generated periodic secondary vortices and inclination-dependent pin-induced vortex structures. The inclined pin-fins redistribute momentum in the streamwise and cross-stream directions, modifying vortex coherence, impingement location, and boundary-layer renewal. Among the tested configurations, the 75° inclination produced the most balanced vortex interaction, resulting in the highest area-averaged Nusselt number. Compared with the wavy-rib-only channel, the 75° case enhanced heat transfer by up to 10.53% and exceeded the performance of other orientations within the investigated range. Although the absolute Nusselt number increased with Reynolds number for all cases, the relative enhancement and thermal performance factor decreased at higher Reynolds numbers due to the increasing dominance of bulk inertial transport over geometry-induced mixing. The 75° configuration achieved the most favorable overall thermo–hydraulic performance, providing a compromise between sustained vortex-induced heat transfer and moderated pressure penalty.
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Thermal performance augmentation in a solar air heater with twisted multiple V–baffles
(2024-11-01)
Chompookham, Teerapat
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Eiamsa-ard, Smith
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Buanak, Kalong
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Promvonge, Pongjet
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Maruyama, Naoki
A 3D numerical investigation of thermal performance augmentation of a twisted multiple V–baffles in a solar air heater is presented. Two important functions of the twisted multiple V–baffles are to generate multiple impinging flows upon the wall to improve the convective heat transfer (compared with a smooth channel) and reduce the pressure drop (compared with a typical multiple V–baffles). These outcomes enhance thermal performance. The results of heat transfer (in terms of a Nusselt number ratio), pressure drop (in terms of a friction factor ratio) and thermal performance (in terms of a thermal enhancement factor) of a twisted multiple V–baffles were compared with both a smooth channel and a typical multiple V–baffles. Eighty–one cases including those with a pitch ratio of PR = 0.4–2.0; blockage ratio, BR = 0.10–0.20; angle of attack, α = 30o – 60o and a fixed number of twisted loops, n = 2, were investigated in turbulent flow. The results revealed that the twisted multiple V–baffles created multiple impinging jets at the heated wall and help accelerate heat transfer between the wall and the fluid. Compared to a typical multiple V–baffles, the friction factor showed a large decrease while the Nusselt number was slightly lower leading to better thermal performance. Over the study range, PR = 0.4, BR = 0.20, and α = 60o appeared to yield the highest thermal enhancement factor, 2.81 at Re = 3000.
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Evaluation of aerothermal performance of a round tube with regularly-spaced multi-channel twisted tape elements installed
(2024-06-01)
Phila, Arnut
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Chuwattanakul, Varesa
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Thianpong, Chinaruk
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Bhattacharyya, Suvanjan
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Naphon, Paisarn
This article presents a study of aerothermal performance of tubes with regularly-spaced multi-channel twisted tape elements (RS-MTT) installed. This research aimed to find the proper design RS-MTTs that induce swirl flow which potentially improves fluid mixing between the core fluid and the fluid near the tube wall, thereby accelerating the heat transfer rate. Additionally, the effects of Reynolds numbers and free-spacing ratios (s/y) on heat transfer, friction loss, and thermal performance behaviors were examined. The RS-MTTs having different free-spacing ratios (s/y) of 0.0, 0.25, 0.5, 0.75, and 1.0 were tested. Air was utilized as the testing fluid in experiments with Reynolds numbers (Re) spanning from 6000 to 20,000. The utilization of RS-MTTs with s/y = 0.0, 0.25, 0.5, 0.75, and 1.0 augmented heat transfer rates up to 1.74, 1.80, 1.85, 1.90, and 2.15 times given by the plain tube alone while the friction factors increased by 4.22, 4.61, 3.87, and 4.05 times, respectively. At the lowest Reynolds number of 6000, the thermal enhancement factors of the tube containing the RS-MTTs with s/y = 0.0, 0.25, 0.5, 0.75, and 1.0 reached the maximum values of 1.42, 1.35, 1.31, 1.27, and 1.23, respectively. Among the RS-MTTs tested, the RS-MTT with s/y = 0.0 showed the best thermal enhancement factor of 4.56%, corresponding to the heat transfer augmented of 11.52% with a friction penalty of 8.71%.
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Numerical heat transfer study of square duct equipped with novel flapped V-baffles
(2024-03-01)
Thianpong, Chinaruk
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Promvonge, Pongjet
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Skullong, Sompol
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Promthaisong, Pitak
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Nakhchi, Mahdi Erfanian
The paper describes a computational study of heat transfer enhancement inside a square duct with V-shaped flapped baffles located repeatedly on the bottom and top walls for fluid flowing with Reynolds numbers (Re) from 3000 to 21,000. The basic goal of this work is to attain the largest relative Nusselt number (Nu/Nu<inf>0</inf>) whilst maintaining the highest thermal performance to improve energy savings. A finite volume method was used in the computations, along with the Realizable k‒ε turbulent model. The variable baffle parameters considered first in the current simulation were the relative height/blockade ratio (B<inf>R</inf> = 0.05−0.2) and the flap angle of the baffle hole (β = 0° − 90°), while the fixed parameters included the attack angle (α = 60°), hole diameter ratio (d<inf>R</inf> = 0.5), and pitch ratio (P<inf>R</inf> = 0.5). To accomplish this goal, the previously mentioned parameters providing the best thermal performance were investigated further by extending the values of B<inf>R</inf> to 0.25−0.3, d<inf>R</inf> to 0.8 and α to 45°−30°. The simulation results indicate that the jet flowing from the flapped hole, as well as the vortices created by the baffle, can boost heat transfer and friction loss in comparison to the plain duct. In comparison, using a flapped baffle with β > 0° results in less friction loss, a greater thermal enhancement factor (TEF), and a higher Nusselt number than using a baffle with no flap. The first investigation disclosed that for B<inf>R</inf> = 0.2 and β = 20°, the greatest TEF of 2.19 with Nu/Nu<inf>0</inf> of 7.9 times are obtained. The extended study, on the other hand, showed that the highest TEF of roughly 2.49 with Nu/Nu<inf>0</inf> of 8.4 times are seen for α = 45°, d<inf>R</inf> = 0.8, B<inf>R</inf> = 0.25 and β = 20° at lowest Re. Thus, the flapped baffle provides a significant increase in Nu/Nu<inf>0</inf> and TEF over the baffle alone.
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Silver–water nanofluid flow and convective heat transfer in a microfin tube equipped with loose-fit twisted tapes
(2020-06-01)
Samruaisin, P.
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Wongcharee, K.
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Chuwattanakul, V.
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Eiamsa-ard, S.
Heat transfer enhancement and performance of compact heat exchangers have been extensively studied in the past century for the purpose of promoting energy efficiency. Microfin tubes in single/two/multiple-phase flow heat exchangers into which twisted tape swirl generators are installed can promote heat transfer with a moderate pressure loss penalty. This article reports on the enhanced heat transfer of silver–water nanofluids in a microfin tube into which loose-fit twisted tapes are installed in a counter-flow arrangement. The experiments were carried out using nanofluids with various silver concentrations (0.007–0.03 vol%), loose-fit twisted tapes with clearance ratios (c/D) of 0.0 (tight-fit), 0.05, 0.075 and 0.1, for a twist ratio, y/W, of 2.0. The results indicate that the heat transfer rate (Nu) and pressure drop (f) increase with a decrease in clearance ratio (c/D) and increase in silver (Ag) nanoparticle concentration. Additionally, the thermal performance factor tends to increase with the decrease in Reynolds numbers.
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Thermal and swirl flow topologies in a twisted square duct with a multi-twisted tape installed
(2020-01-01)
Promthaisong, Pitak
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Chuwattanakul, Varesa
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Eiamsa-Ard, Smith
This paper presents 3D numerical investigation of the turbulent flow and heat transfer characteristics of a twisted square duct installed with multi-twisted tapes. Air was used as the working fluid with flow rates in terms of Reynolds numbers ranging from 3000 to 20,000. The effects of (1) multi-twisted tape width ratios (w/H) of 0.2 to 1.0 and (2) the number of channels (N = 2 and 4) on heat transfer and flow mechanisms were studied at constant twist ratio of y/D = 3.5. The numerical results showed that twisted square duct combined with twisted tape caused swirl flows which effectively promoted fluid mixing and provided heat transfer over those of both a straight smooth square duct and twisted square duct. Increasing w/H led to increases in both heat transfer and the friction factor. At a given multi-twisted tape width ratio (w/H), the heat transfer and friction factor with N = 4 were higher than those with N = 2, while thermal enhancement factor showed the opposite trend. A maximum thermal enhancement factor of 1.93 was obtained at tape width ratio of w/H = 1.0, channel number of N = 2 and Re = 3000.

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