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    Energy-saving synthesis and β-phase enhancement of Cu2Se thermoelectric materials via the microwave hybrid heating technique
    (2021-10-25) ; ; ;
    Harnwunggmoung, Adul
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    Horprathum, Mati
    Thermoelectric generators harvest energy from waste heat and convert it to electricity. β-Cu<inf>2</inf>Se is a candidate for them due to its outstanding thermoelectric properties and its environmentally friendly component elements. A microwave hybrid heating (MHH) method was used for the fast synthesis and enhancement of β-Cu<inf>2</inf>Se materials. The effects of the MHH reaction time on the phase microstructure and thermoelectric properties of the Cu<inf>2</inf>Se material were investigated, and the MHH method was compared with the conventional heating method. The X-ray diffraction patterns of samples, synthesized via the MHH method, showed monoclinic- (α) and cubic- (β) Cu<inf>2</inf>Se crystalline structures, whereas a single monoclinic-(α) structure was identified in a sample, synthesized via a conventional heating method. In addition, the β-Cu<inf>2</inf>Se phase was enhanced with increased MHH reaction time. The carrier concentration increased with β-Cu<inf>2</inf>Se content, which increased electrical conductivity and decreased the Seebeck coefficient. The Cu<sup>+</sup> ions in the β-Cu<inf>2</inf>Se phase led to the reduced thermal conductivity. A low thermal conductivity of 0.86 W m<sup>−1</sup> K<sup>−1</sup> and a maximum dimensionless figure of merit of 0.32 at 523 K were realized for 10 min MHH sample. Finally, MHH showed very low energy consumption and saved time, which are essential for industrialization.
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    High-performance flexible thermoelectric generator based on silicone rubber and cover with graphite sheet
    (2024-01-05)
    Gobpant, Jakrit
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    ; ; ;
    Junlabhut, Prasopporn
    Harvesting thermal energy through a flexible thermoelectric generator (FTEG) offers an excellent micro-power solution for energizing node sensors in the realm of Internet of Things (IoT) and wearable electronics. Nonetheless, current FTEG suffer from drawbacks including low efficiency, significant thermal resistance, and complex manufacturing procedures. In this study, a high-performance FTEG using silicone rubber was designed and fabricated using a straightforward process. The finite-element method was used to optimize the copper electrode thickness, and the bendable substrate layers with various thermal conductivity were studied for the first time. The copper electrode thickness of 0.1 mm was selected because it offers high flexibility and bendability while still providing a relatively high-power output. The 5 × 5 cm<sup>2</sup> FTEG device was fabricated and covered with a bendable substrate. Silicon rubber (0.08 Wm<sup>−1</sup>K<sup>−1</sup>), silicon rubber added 5% graphene (0.14 Wm<sup>−1</sup>K<sup>−1</sup>), and graphite sheets (15 Wm<sup>−1</sup>K<sup>−1</sup>) were used as bendable substrates. The FTEG cover with graphite sheets has a maximum output voltage of 1.1 V under a temperature difference (ΔT) at 65 °C. Its maximum output power is 162.4 mW, corresponding to a power density of 6499.1 µW/cm<sup>2</sup> under the same above ΔT. The experimental findings indicated that integrating a bendable substrate with high thermal conductivity and electrical insulation properties enhances the performance of the FTEG.
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    Enhanced thermoelectric properties of Cu2Se via Sb doping: An experimental and computational study
    (2023-02-01) ;
    Khammuang, Satchakorn
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    Bovornratanaraks, Thiti
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    In this study, Cu<inf>2</inf>Se<inf>1−x</inf>Sb<inf>x</inf> (x = 0.000, 0.005, 0.010, and 0.015) thermoelectric materials were synthesised using a solid-state reaction technique. A first-principles calculation indicated that the formation energy of the substitution of antimony (Sb) on the Se site is negative and more stable than those of copper (Cu) sites. Sb doping enhanced the lamellar orientation, decreased the grain size, and created an acceptor impurity level. The electrical resistivity and Seebeck coefficient decreased with increasing Sb doping. A minimum reduction in the thermal conductivity by approximately three times that of the undoped sample was obtained at x = 0.005 with a value of 0.40 W/m K at 523 K. The maximum figure of merit (ZT) was obtained at x = 0.005 with a value of 0.47 at 523 K. These findings indicate that substituting Sb into Se sites is an efficient approach for improving copper selenide (Cu<inf>2</inf>Se) thermoelectric materials.
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    Enhancement of thermoelectric properties in rapidly synthesised β-Cu2Se using optimized Cu content and microwave hybrid heating
    (2024-01-15) ; ;
    Gobpant, Jakrit
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    Harnwunggmoung, Adul
    ;
    To our knowledge, this is the first study to successfully synthesise high-temperature-phase copper selenide (β-Cu<inf>2</inf>Se) at room temperature using rapid microwave hybrid heating (MHH). Controlling the starting Cu/Se ratio is the critical parameter for adjusting the content of α- and β-phases in the as-synthesised sample. The relatively low Cu composition causes impurities to form in the Cu<inf>3</inf>Se<inf>2</inf> phase, deteriorating the thermoelectric (TE) properties of the Cu<inf>2</inf>Se material. The β phase formation at room temperature promotes electrical conductivity. The thermal conductivities of the Cu<inf>2.0</inf>Se samples were 0.5–0.8 Wm<sup>−1</sup>K<sup>−1</sup> at 303–673 K. A strong electronic-phonon interaction may potentially couple electronic thermal conductivity (κ<inf>e</inf>) and lattice thermal conductivity (κ<inf>L</inf>), resulting in incomplete separability of κ<inf>L</inf> and κ<inf>e</inf> in the β-Cu<inf>2.0</inf>Se sample. The Cu<inf>2.0</inf>Se exhibited a ZT value of 0.65 at 523 K because of its considerably lowered thermal conductivity.
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    Flexible thermoelectric generator with radiative cooling for body-heat-driven self-powered Bluetooth low energy sensing system
    (2025-10-01)
    Gobpant, Jakrit
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    Van Toan, Nguyen
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    Ono, Takahito
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    Tuoi, Truong Thi Kim
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    Tran, Ngoc Dang Khoa
    Wearable electronics and wireless IoT sensors are increasingly expected to operate in a self-powered manner. However, their practical deployment remains limited due to the lack of compact, flexible, and sustainable energy sources. Thermoelectric generators (TEGs), which convert body heat into electricity, present a promising solution but are typically hindered by small temperature gradients and the requirement of bulky heat sinks that compromise flexibility. To address these challenges, we developed an ultra-thin flexible thermoelectric generator (FTEG) integrated with a radiative cooling (RC) layer that passively enhances heat dissipation under natural convection. The device, fabricated using high-performance thermoelectric materials on a soft silicone substrate, maintained a total thickness of just 2.26 mm. Finite element modeling and experimental validation confirmed that the RC layer effectively increased the temperature gradient across thermoelectric legs, significantly improving the output power compared to conventional graphite-based or no-cooling designs. The FTEG achieved a maximum normalized power density of 3.51 μW/cm<sup>2</sup> under temperature conditions representative of wearable use (T<inf>skin</inf> of 32 °C and T<inf>ambient</inf> of 26 °C). The harvested energy was then stored using a power management circuit and capacitor. This stored energy was successfully used to power a Bluetooth Low Energy (BLE) sensing module, enabling stable wireless transmission driven entirely by body heat. These results highlight the practical potential of integrating passive radiative cooling into flexible thermoelectric systems, paving the way for high-performance, battery-free wearable electronics and autonomous IoT applications.
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    Optimizing fabrication processes for scalable production of flexible thermoelectric modules: A case study on self-powered IoT systems
    This study explores the optimization of fabrication processes for flexible thermoelectric generators (FTEGs) to enhance their performance and scalability for industrial applications, with a focus on integrating them into self-powered Internet of Things (IoT) systems. The research investigates the impact of silicone layer thickness and applied fabrication pressures on the mechanical stability, energy harvesting efficiency, and power output of FTEGs. Results demonstrate that reducing the thermal conductivity of the silicone filler and optimizing the fabrication pressure significantly improves the performance of FTE modules. The optimized FTEGs, featuring a series-parallel configuration, achieve a power density of 5.2 mW/cm² under a temperature difference of 50 °C, surpassing prior benchmarks. The developed system efficiently harvests waste heat, charges a battery, and powers an IoT module for real-time monitoring of temperature, humidity, and carbon monoxide levels. These findings highlight the potential of FTEGs as a sustainable solution for energy harvesting and self-powered industrial monitoring applications.
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