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    Fabrication and characterization of lightweight aggregates with expanded perlite and NPK nutrient incorporation
    (2025-06-01)
    Rungrueng, Panadda
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    Hankoy, Montree
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    Keawprak, Nittaya
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    This study focuses on the development of porous lightweight aggregates incorporated with NPK fertilizer as a sustainable nutrient carrier for agricultural applications. The integration of expanded perlite (EP) as a pore-forming agent enabled the production of lightweight aggregates (EP-LWAs) at lower sintering temperatures (900 °C) while maintaining high porosity and water absorption properties, reducing energy consumption compared to conventional high-temperature ceramic processing. The optimized EP-LWAs exhibited a bulk density of 1.15 g/cm<sup>3</sup>, porosity of 46.09 %, and water absorption of 40.28 %, ensuring enhanced nutrient retention capacity. The fertilizer incorporation process was achieved using a simple vacuum infiltration technique, effectively loading the pellets with 1.2 % nitrogen (N), 2.6 % phosphorus (P), and 1.2 % potassium (K), surpassing typical soil nutrient levels and exhibiting comparable NPK content to organic fertilizers. These results highlight the potential of EP-LWAs as an energy-efficient and eco-friendly planting materials, offering a cost-effective for sustainable agriculture, green roof, and vertical gardening applications.
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    Item type:Publication,
    A STUDY ON SiC SUSCEPTOR CONFIGURATION FOR MICROWAVE HYBRID HEATING
    (2023-01-01)
    Ngamkiatpaisan, Akawat
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    Hankoy, Montree
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    Keawprak, Nittaya
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    Microwave hybrid heating (MHH) is a novel method to enhance ceramic sintering at high temperatures. The heating mechanism by MHH involves two directions of heat transfer for materials: microwaves heat the sample from the inside out, while the susceptor provides conventional heating from the outside. This unique heating mechanism offers several advantages, including uniform heating, rapid sintering, and enhanced microstructure and properties of materials. This study investigates the configuration of silicon carbide (SiC) susceptors for microwave hybrid heating. The microwave oven (multi-mode, 2.45 GHz, 1.2 kW) was modified with a ceramic insulator housing to maintain the temperature in the chamber. The effects of different configurations of SiC susceptors and microwave powers on the heating rate and maximum temperature were investigated. SiC susceptor plates were placed in the microwave oven using 3 different configurations, and for each condition, the microwave power was varied at 40, 60, 80, and 100% (480, 720, 960, and 1,200 W). The temperature in the microwave chamber was recorded until it reached 900°C or after 30 min of heating. Using two plates of SiC susceptor at 100 % power resulted in the highest heating rate of 62°C/min to reach 925°C. The results of this study offer guidance for the selection of appropriate heating conditions for individual ceramic materials, which can lead to more effective sintering processes.
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    Item type:Publication,
    Influence of Expanded Perlite on Pore Structure and Physical Properties of Lightweight Aggregates Derived from Red Clay
    (2026-05-01)
    Moolpradab, Paniti
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    Hankoy, Montree
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    Zhang, Jianfeng
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    Keawprak, Nittaya
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    The utilization of locally sourced raw materials for lightweight aggregate (LWA) production has attracted increasing attention due to its potential for cost reduction and sustainable material development. This study investigates the effect of expanded perlite addition (10–40 wt%) on the physical, structural, and mechanical properties of LWAs derived from In Buri red clay, sintered at a relatively low temperature of 800 °C without a conventional high-temperature bloating process. X-ray diffraction (XRD) analysis revealed that quartz remained the dominant phase after sintering, with minor albite and residual illite, indicating limited phase transformation. Thermal analysis showed that major mass loss occurred below 600 °C, confirming that 800 °C is sufficient for removing volatile components. SEM observations demonstrated that increasing perlite content led to the development of a more porous and interconnected microstructure. As the expanded perlite content increased, the bulk density decreased from 1.31 to 0.80 g/cm<sup>3</sup>, while the apparent porosity and water absorption increased to 48.5% and 60.8%, respectively. Conversely, crushing strength decreased due to increased porosity. These results demonstrate that expanded perlite is an effective additive for tailoring the microstructure and performance of LWAs at low sintering temperature. The developed materials show strong potential for horticultural applications.
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    Effect of expanded perlite on physical and mechanical properties of cement mortar
    (2021-09-15)
    Patthanavarit, Jira
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    Keawprak, Nittaya
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    This study presents an investigation of the physical and mechanical properties of the cement mortar containing expanded perlite as a filler material. The effects of perlite replacement contents and compressive molding force on bulk density, water absorption, and flexural strength were observed. In the mixture of mortar, the content of sand was replaced with perlite ranging from 0 to 15% by weight. The specimen was pressed under the uniaxial force varied from 20 to 40 kN then de-molded and cured in the humidity for 28 days. With the increase in perlite content from 0 to 15 wt%, the bulk density decreased from 2118 kg/m3 to 1586 kg/m3 while the water absorption increased from 7.4% to18.7%. All composites showed a low thermal conductivity in the range of 0.10-0.27 W/m K. The specimen without perlite had a flexural strength in the range of 10.7-14.2 MPa, while that of sample containing perlite was 7.8-12.5 MPa. The cement mortar composite containing 10 wt% expanded perlite and molding at 40 kN showed the highest flexural strength of 12.50±1.36 MPa while the bulk density and water absorption were 1773 kg/m3 and 1.40 %, respectively. The results of this research can be used as a guideline for further development in building materials such as lightweight roof tile, lightweight brick, and ceiling tile.
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    Enhancement of Flexural Strength in Fiber–Cement Composites through Modification of Sisal Fiber with Natural Rubber Latex and Expanded Perlite
    (2024-04-01)
    Thepruttana, Siriwan
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    Patthanavarit, Jira
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    Hankoy, Montree
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    Keawprak, Nittaya
    This study presents a novel approach in enhancing the flexural strength of sisal fiber cement composites by employing a dual coating technique with natural rubber latex and expanded perlite to the sisal fibers. The effects of different fiber content (0.25, 0.5, 0.75, 1, 1.25, and 1.5 wt%) and fiber length (1, 2, and 3 cm) on the physical and mechanical properties of sisal fiber cement were also studied. The physical properties, including bulk density and water absorption, were evaluated via the Archimedes method. Flexural strength was measured using the 3-point bending method, and microstructure was observed using a scanning electron microscope (SEM) and an optical microscope (OM). As the fiber content and length increase, the bulk density of the sisal fiber cement decreases. However, composites utilizing coated fibers consistently exhibit a higher bulk density than those utilizing uncoated fibers, attributed to enhanced adhesion and reduced porosity. The water absorption of sisal fiber cement increases with fiber content, but it is mitigated by the natural rubber latex coating, which prevents fiber–water absorption, and by expanded perlite, which reduces voids in the matrix. Composites containing coated fibers consistently exhibit superior flexural strength compared to those with uncoated fibers. The highest flexural strength values of 5.58 MPa were observed in composites utilizing 3 cm of coated fiber with 0.25 wt% fiber content. Microstructure analysis reveals a well-bonded interface in coated fibers, emphasizing the positive impact of coating on mechanical performance. The incorporation of coated sisal fibers effectively improves adhesion, water resistance, and flexural strength, offering sustainable and durable construction materials. The achieved results can serve as the guidelines for the development of a high-performance bio-based construction materials with improved durability and reduced environmental impact.