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Polarity-Dependent DC Dielectric Behavior of Virgin XLPO, XLPE, and PVC Cable Insulations
Author(s)
Date Issued
October 1, 2025
Type
Article
Abstract
Reliable DC cable insulation is crucial for photovoltaic (PV) systems and high-voltage DC (HVDC) networks. However, conventional materials such as cross-linked polyethylene (XLPE) and polyvinyl chloride (PVC) face challenges under prolonged DC stress—notably space charge buildup, dielectric losses, and thermal aging. Cross-linked polyolefin (XLPO) has emerged as a halogen-free, thermally stable alternative, but its comparative DC performance remains underreported. Methods: We evaluated the insulations of virgin XLPO, XLPE, and PVC PV cables under ±1 kV DC using time-domain indices (IR, DAR, PI, Loss Index), supported by MATLAB and FTIR. Multi-layer cable geometries were modeled in MATLAB to simulate radial electric field distribution, and Fourier-transform infrared (FTIR) spectroscopy was employed to reveal polymer chemistry and functional groups. Results: XLPO exhibited an IR on the order of 108–109 Ω, and XLPE (IR ~ 108 Ω) and PVC (IR ~ 107 Ω, LI ≥ 1) at 60 s, with favorable polarization indices under both polarities. Notably, they showed high insulation resistance and low-to-moderate loss indices (≈1.3–1.5) under both polarities, indicating controlled relaxation with limited conduction contribution. XLPE showed good initial insulation resistance but revealed polarity-dependent relaxation and higher loss (especially under positive bias) due to trap-forming cross-linking byproducts. PVC had the lowest resistance (GΩ-range) and near-unit DAR/PI, dominated by leakage conduction and dielectric losses. Simulations confirmed a uniform electric field in XLPO insulation with no polarity asymmetry, while FTIR spectra linked XLPO’s low polarity and PVC’s chlorine content to their electrical behavior. Conclusions: XLPO outperforms XLPE and PVC in resisting DC leakage, charge trapping, and thermal stress, underscoring its suitability for long-term PV and HVDC applications. This study provides a comprehensive structure–property understanding to guide the selection of advanced, polarity-resilient cable insulation materials.
Citation
Energies, 18(20), 2025