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Influence of Expanded Perlite on Pore Structure and Physical Properties of Lightweight Aggregates Derived from Red Clay
Author(s)
Moolpradab, Paniti
Hankoy, Montree
Zhang, Jianfeng
Keawprak, Nittaya
Date Issued
May 1, 2026
Type
Article
Abstract
The utilization of locally sourced raw materials for lightweight aggregate (LWA) production has attracted increasing attention due to its potential for cost reduction and sustainable material development. This study investigates the effect of expanded perlite addition (10–40 wt%) on the physical, structural, and mechanical properties of LWAs derived from In Buri red clay, sintered at a relatively low temperature of 800 °C without a conventional high-temperature bloating process. X-ray diffraction (XRD) analysis revealed that quartz remained the dominant phase after sintering, with minor albite and residual illite, indicating limited phase transformation. Thermal analysis showed that major mass loss occurred below 600 °C, confirming that 800 °C is sufficient for removing volatile components. SEM observations demonstrated that increasing perlite content led to the development of a more porous and interconnected microstructure. As the expanded perlite content increased, the bulk density decreased from 1.31 to 0.80 g/cm3, while the apparent porosity and water absorption increased to 48.5% and 60.8%, respectively. Conversely, crushing strength decreased due to increased porosity. These results demonstrate that expanded perlite is an effective additive for tailoring the microstructure and performance of LWAs at low sintering temperature. The developed materials show strong potential for horticultural applications.
Citation
Journal of Composites Science, 10(5), 2026