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Heat transfer mechanism in turbulent channel flow with V-tapered-baffles: Effect of convergence and divergence direction V-baffles
(2026-01-01)
Chokphoemphun, S.
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Phila, A.
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Promthaisong, P.
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Chamoli, S.
;
Maruyama, N.
Solar air heaters are equipment that is utilized in a variety of applications including engineering and agriculture. Improving the transfer performance of heat exchangers is necessary to benefit from efficient energy consumption. The purpose of this work is to examine the effect of novel design V-tapered-baffles on the thermal performance of solar air heaters. The experiment was conducted with the expectation of a constant wall heat flux. In turbulent flow, air serves as the testing fluid with a Reynolds number range of 6,000 to 24,000. Two V-tapered-baffle types were employed in the experiment: convergent (C-VB) and divergent (D-VB) direction V-baffles, which were employed with fixed baffle pitch length of 60 mm and four different convergent and divergent edge baffle heights of 0, 3, 6, and 9 mm. The experimental results are compared with traditional V-baffles (T-VB) and the smooth surface channel. The investigation discovered that installing V-baffles provided a better thermal performance factor than traditional V-baffles. The important factor is that the V-baffles can reduce the friction factor by about 11–50 % compared to the traditional V-baffles under the same conditions. The maximum thermal enhancement factor values for the C-VB and D-VB were 2.19 and 2.13, respectively.
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Experimental investigation and ANN prediction of heat transfer enhancement in a heat exchanger tube utilizing twin corrugated twisted tapes
(2025-12-01)
Du, Y.
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Wongcharee, K.
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Thianpong, C.
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Chuwattanakul, V.
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Chamoli, S.
This report introduces a novel twin-corrugated twisted tape (TC-TT) insert designed to enhance heat transfer in exchanger tubes. The key innovation lies in the twin-corrugated structure, which generates a twin-swirl flow effect. The corrugated surface synergistically increases flow disturbance and expands the effective heat transfer area. The studied parameters were twist ratios (y/w = 3.0, 3.5, and 4.0) and corrugation angles (θ = 45°, 60°, 75°, and 90°) at 6,000 ≤ Re ≤ 20,000. The results show that using twin-corrugated twisted tapes increases the average Nusselt number by roughly 60–135% compared to a plain tube and by 16–35% compared to a conventional single-twisted tape, confirming the effectiveness of this structural modification. This enhancement is primarily due to the combination of double swirling-flows and enhanced effective heat transfer generated by the corrugated surface. Reducing the corrugation angle (θ) and twist ratio (y/w) led to increases in the Nusselt number (Nu), friction factor (f), and thermal performance factor (TPF). Within the studied range, the Nusselt number, friction factor, and thermal performance factor reached maximum values of 5.18, 0.153, and 1.44, respectively, at a twist ratio of 3.0, a corrugation angle of 45°, and Re = 6,000. Regression analysis was utilized to develop correlations for the Nu and f, considering the Re, Pr, y/w, and θ as influencing variables. The proposed correlations for predicting the friction factor and Nusselt number have errors within ±3% and ±2%, respectively. In addition, an artificial neural network (ANN) was developed for predicting the thermal performance values occurring below the experimental study range. The optimal state ANN model shows remarkable prediction accuracy with R2 of 0.965.
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Heat Transfer Analysis in a Channel Mounted with In-Line Downward-Facing and Staggered Downward-Facing Notched Baffles
(2025-09-01)
Phila, A.
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Keaitnukul, W.
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Kumar, M.
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Pimsarn, M.
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Chokphoemphun, S.
This study presents a comprehensive analysis of heat transfer enhancement, flow resistance, and thermal performance in rectangular channels equipped with three baffle configurations: conventional transverse baffles (TBs), in-line downward-facing notched baffles (IDF-NBs), and staggered downward-facing notched baffles (SDF-NBs). The influence of the pitch-to-baffle height ratio (P/e), ranging from 2.0 to 10, was examined across Reynolds numbers from 6000 to 24,000. Results indicate that a P/e ratio of 6.0 consistently yielded the highest Nusselt numbers across all configurations. While the TB configuration produced significant heat transfer at P/e= 6.0, it experienced a substantial friction penalty, with its best thermal enhancement factor (TEF = 1.168) observed at P/e = 8.0. The IDF-NB configuration achieved optimal performance at P/e = 6.0 with a TEF of 1.257, offering a better balance between heat transfer and flow resistance. The SDF-NB arrangement outperformed all other cases, delivering the highest Nusselt number (Nu = 116.9), TEF (1.362), and improved flow reattachment, primarily due to enhanced mixing from the staggered layout. These findings demonstrate that the staggered notched baffle configuration at P/e = 6.0 offers the most effective thermal performance enhancement among the configurations studied.
1
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Parametric study on thermal performance augmentation of TiO2/water nanofluids flowing a tube contained with dual counter twisted-tapes
(2024-07-01)
Thianpong, C.
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Wongcharee, K.
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Kunnarak, K.
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Chokphoemphun, S.
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Chamoli, S.
The study of compound heat transfer enhancement technique using dual counter twisted tapes (DCTs) together with TiO<inf>2</inf>/water nanofluids was carried out. The dual twisted tapes in form of counter-swirl tape arrangement were utilized at three twist ratios (y/w = 1.5, 2.0 and 2.5). TiO<inf>2</inf>/water nanofluids having three different volume concentrations (φ = 0.05, 0.10 and 0.15 %) were employed as the testing fluids. The results indicated that heat transfer rate, friction factor and thermal enhancement index rose with decreasing tape twisted ratio and elevating nanofluid concentration. The TiO<inf>2</inf>/water nanofluids applied in the present work offered higher Nu than pure water (the base fluid) by 7.3–10.0 %. The application of DCT with the smallest y/w of 1.5 and TiO<inf>2</inf>/water nanofluids with the largest φ of 0.15 vol% led to the highest thermal enhancement index (TEI) of 1.53, under the same pumping power criteria. Additionally, the k-nearest neighbor (k-NN) and artificial neural network (ANN) were developed to predict the thermal enhancement index (TEI). It was found that the k-NN and ANN models provided maximum R2 values of 0.919 and 0.992 f, respectively.
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Influence of bed height and drying temperature on shrimp drying characteristics using a fluidized-bed dryer
(2023-08-01)
Nanan, K.
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Eiamsa-ard, S.
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Chokphoemphun, S.
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Kumar, Manoj
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Pimsarn, M.
The aim of this work was to study shrimp drying in a fluidized-bed dryer to develop a process that performs better than traditional (sun dried) shrimp production. In these experiments, the influence of shrimp size (small, medium and large), bed height (h/D = 0.33, 0.66 and 1.0) and air temperature (60, 70 and 80 °C) on the drying rate were studied under a constant blower power. The experimental results showed that the moisture content of boiled shrimp decreased with an increased drying temperature due to the consequently higher temperature differential between the hot air and the shrimp. When the bed height (h/D) was reduced, shrimp moisture removal increased, but it also increased when shrimp size decreased. Moreover, the production rate of dried shrimp under a bed height h/D = 1.0 and drying temperature of 80 °C yielded the highest dried shrimp production rate of 4.83, 4.21 and 3.72 kg/h for small, medium and large shrimps, respectively.
1
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Effect of conical air distributors on drying of peppercorns in a fluidized bed dryer: Prediction using an artificial neural network
(2022-08-01)
Chuwattanakul, V.
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Wongcharee, K.
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Pimsarn, M.
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Chokphoemphun, S.
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Chamoli, S.
The effect of conical air distributors on the drying of peppercorns in a fluidized bed dryer was experimentally studied. A flat perforated sheet was installed in the column at the base of the bed. Conical air distributors consisted of two parts. The first was a solid cone located below an air duct, while the second part was a perforated metal cone placed on the flat perforated sheet. Experiments were carried out using perforated metal cones with three different height to base diameter ratios, (h/H) values of 0.5, 1.0, and 1.5 and three different air velocities, 1.2Umf, 1.6Umf, and 2.0Umf. An air distributor, consisting of a solid cone and a perforated metal cone with h/H = 1.0 and an air velocity of 2.0Umf, showed the best drying performance. It was also discovered that increasing the air velocity accelerated the drying process. A neural network was created to predict the moisture content of peppercorns during the drying process. The split, sample type, spilt ratio, momentum, and learning rate, as well as the numbers of hidden layers, hidden nodes, and training cycles all had an impact. A maximum coefficient of determination of 0.996 was found for the best model.
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Multi objective optimization of TiO2/water nanofluid flow within a heat exchanger enhanced with loose-fit delta-wing twisted tape inserts
(2022-02-01)
Thianpong, C.
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Wongcharee, K.
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Safikhani, H.
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Chokphoemphun, S.
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Saysroy, A.
A hybrid technique by using TiO<inf>2</inf>/water nanofluid together with loose-fit delta-wing twisted tape (LTT-W) was employed for heat transfer enhancement. Experiments encompassed the TiO<inf>2</inf>-water nanofluids having concentration (φ) of 0.05%–0.15 vol% and the loose-fit delta-wing twisted tapes having two different wing arrangements (co- and counter arrangement) and three loose-fit ratios (c/D) of 0.0, 0.15, and 0.2. Experimental revealed that the system with combined enhancement technique gave considerably higher heat transfer than the one without enhancement technique. This can be attributed to the combined influences of swirling flow and higher thermal conductivity of the working fluid. Heat transfer rate and thermohydraulic performance rose with the decrease of loose-fit ratio and the rise of nanofluid concentration. The maximum thermohydraulic performance (TPF) of 1.36 was obtained at c/D = 0.0 and φ = 0.15%. The Multi-Objective Optimization (MOO) was also performed to study the optimal thermohydraulic performance by using GMDH models and NSGA II algorithms. The Pareto front, which contains very useful information, were extracted for both co and counter arrangements. The Pareto fronts have recognized very accurately, the best boundary of the experimental data with respect to the lowest friction factor and highest Nusselt number.
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Influence of a double vortex chamber on temperature reduction in a counter-flow vortex tube
(2021-12-01)
Samruaisin, P.
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Chuwattanakul, V.
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Pimsarn, M.
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Promthaisong, P.
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Saysroy, A.
This article reports the effect of double vortex-chambers with multiple inlet snail entries of N = 1, 4 and 6 nozzles on the energy separation referred to cold gas exit temperature difference (ΔT<inf>c</inf>) in a counter-flow vortex tube type. The experimental work focused on ascertaining the effects of entry air pressure (P<inf>i</inf> = 2, 3 and 4 bar), distance ratios between the two vortex-chamber to the vortex tube diameter (l/D = 0.875–1.125) and the cold gas mass ratio (μ<inf>c</inf>) in a vortex tube. It was found that cold gas exit temperature difference (ΔT<inf>c</inf>) increased with increasing inlet air pressure (P<inf>i</inf>) and number of inlet nozzles (N), and decreasing l/D. Among the studied conditions, the double vortex-chamber operated at the highest P<inf>i</inf> of 4 bar, N = 6, the smallest l/D = 0.875 and μ<inf>c</inf> = 0.38 gave the highest cold gas exit temperature difference (ΔT<inf>c</inf>) of 31.5 °C. In addition, the deep learning optimization technique was also developed to predict the temperatures for different combination of parameters used in this study. It was found that the optimal models provide maximum R2 value of 0.99317.
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Heat transfer of a coil-tube heat exchanger in the freeboard zone of a rice husk fluidized-bed combustor
(2021-10-01)
Chokphoemphun, S.
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Eiamsa-ard, S.
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Promvonge, P.
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Thongdaeng, S.
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Hongkong, S.
This research presents an investigation on heat recovery from a fluidized-bed combustor by using coil-tube heat exchangers positioned inside the freeboard zone. Rice husk was used as a fuel at a constant mass flow rate of 8 kg/h. Heat recovery experiments were performed at four different air mass flow rates (6.0248, 6.8077, 7.8163, and 8.8646 kg/h) using coil-tube heat exchangers wrapped around with steel wires in three different configurations (2_Coil wires, 4_Coil wires and Full length). Air was supplied to the coil-tube heat exchanger with two different air flows corresponding to flue gas flow: co-flow and counter-flow. The results showed that the outlet temperature tended to decrease with an increase in air flow rate in the coil-tube heat exchanger. The outlet temperatures obtained from the system with co-flow were greater than the one with counter-flow by 7–17 °C (2–15%) depending on the coil-tube heat exchanger configuration. The heat transfer rates in heat recovery process were in the range of 279–425 J/s. In addition, it was found that the heat transfer rate and the outlet temperature of the air from the coil-tube heat exchanger increased with an increase in the number of coil wires wrapped around the outer surface of the coil-tube heat exchanger.
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Characterization of heat transfer and artificial neural networks prediction on overall performance index of a channel installed with arc-shaped baffle turbulators
(2021-08-01)
Promvonge, P.
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Eiamsa-Ard, S.
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Wongcharee, K.
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Chuwattanakul, V.
;
Samruaisin, P.
Influences of baffle pitch ratio (p/w) and attached angle of arc-shaped baffles (AB) on the overall performance index (OPI) of a channel installed with AB have been carefully studied. In addition, an artificial neural network (ANN) model for predicting the OPI of the channel was reported. The arc-shaped baffle (AB) showed a significant effect on the augmented heat transfer and friction loss penalty as compared to a smooth channel. As the attached arc shaped angle (θ) increased, both Nusselt number and friction factor intensified. The Nusselt number values at θ = 90° were higher than those at θ = 20°, 40°, 60°, and 80° by up to 5.8%, 3.9%, 2.3% and 2.5%, respectively. The Nusselt number increased when the p/w was raised from 4.0 to 8.0 while the opposite trend was observed when the p/w was raised from 8.0 to 12.0. The maximum OPI of 1.43 was achieved by using the baffles with θ = 90° and pitch ratio of 8.0 at Re = 4000. For the development of ANN models for predicting the OPI, it was found that the best predictive performance was (R2) of 0.99843407 for ANN model of 3-50-50-1 with Tanh-Tanh activation function at epoch of 1200.

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