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Coupled Electromagnetic-Thermal Multiphysics Analysis and Design Optimization of a Microwave Kiln
(2026-05-01)
Samakkarn, Chawit
;
Poopanya, Piyawong
;
Thongsri, Jatuporn
This study presents a multiphysics investigation of a microwave kiln for the glass-casting process, focusing on the coupled interaction between electromagnetic heating and thermal responses. The kiln (SiC-based) was experimentally tested in a household 800 W, 2450 MHz microwave oven without rotation for 5 min, with temperatures recorded at key positions using thermocouples and verified by thermal imaging. The computational framework integrates ANSYS (2021R1) High-Frequency Structure Simulator (HFSS) for electromagnetic-field and heat-generation prediction with Transient Thermal Analysis (TTA) for time-dependent temperature distribution. Validation showed agreement between simulation and experiment of the final temperature, with most errors below 4%, confirming the model’s reliability. A parametric study revealed that a thin SiC susceptor layer (1.5–2.0 mm) improves heat generation and temperature uniformity, while excessive thickness reduces heating efficiency. The optimized design improved the temperature by 2.58% compared with the original configuration at 800 W and achieved up to 38.44% improvement under specific operating conditions. These findings demonstrate that the proposed multiphysics method can support future development of small-scale glass-casting systems and sustainable recycled-glass production. Consequently, the work paves the way to Sustainable Development Goals (SDGs).
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The Development of a High-Efficiency Small Induction Furnace for a Glass Souvenir Production Process Using Multiphysics
(2024-09-01)
Thongsri, Jatuporn
;
Poopanya, Piyawong
;
Sriphalang, Sanguansak
;
Pattanapichai, Sorathorn
A small induction furnace (SIF), which has the important components of copper coils, a ceramic jig, and a graphite crucible, employed for a glass souvenir production process, has been developed as a form of clean technology for multiphysics, consisting of electromagnetics analysis (EA) and thermal analysis (TA). First, two experiments were established to measure parameters for multiphysics results validation and boundary condition settings. Then, the parameters were applied to multiphysics, in which the EA revealed magnetic flux density (B) and ohmic losses, and the TA reported a temperature consistent with the experimental results, confirming the multiphysics credibility. Next, a ferrite flux concentrator was added to the SIF during development. Multiphysics revealed that PC40 ferrite, as a flux concentrator with a suitable design, could increase B by about 159% compared to the conventional SIF at the power of 1000 W. As expected, the B increases alongside the increase in power applied to the coils, and is more densely concentrated in the flux concentrator than in other regions, enhancing the production process efficacy. Lastly, the developed SIF was employed in the actual process and received good feedback from users. The novel research findings are the developed SIF and methodology, exclusively designed for this research and practically employed for a glass souvenir production process.
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Thermal simulation of microwave kiln based on multiphysics
(2023-01-01)
Jansaengsuk, Thodsaphon
;
Pattanapichai, Sorathon
;
Poopanya, Piyawong
;
Phimphakan, Nonthawat
;
Thongsri, Jatuporn
A microwave kiln, made of silicon carbide and ceramic fiber, commonly employs in a household glassware production process. In this process, when the kiln was in a microwave oven, a microwave transmitted to the kiln generating a high temperature to fuse the glass inside. This article presents a thermal simulation to investigate the temperature inside the kiln based on multiphysics consisting of a high-frequency structure simulator (HFSS) and computational fluid dynamics (CFD). The multiphysics results revealed the temperature inside the kiln in a transient state, consistent with the experimental results. As expected, the temperature increased with the increasing time of the process. Significantly, the silicon carbide had higher temperatures than the ceramic fiber; therefore, silicon carbide is a crucial material for generating heat inside the kiln. In addition, the temperature-increasing rate (TIR) inside the kiln depended on the kiln's thickness (Th). As a result, the thinner Th provided better TIR. The research findings can be applied to develop a high-efficacy household glassware production process.

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