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    Process-structure-property relationships in low-temperature microwave dielectric ceramics: from glass-assisted sintering to cold sintering for 5G/6G devices
    (2026-12-01)
    Pulphol, Phieraya
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    Tang, Ying
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    Fang, Liang
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    ;
    With the rapid advancement of wireless communication from 5G to 6G, a pressing need has emerged for microwave dielectric ceramics with excellent performance at reduced processing temperatures, compatible with low-temperature co-fired ceramic technology. This review traces historical milestones and highlights modern design strategies for achieving optimum dielectric constant, ultra-low dielectric loss, and near-zero temperature coefficient of resonant frequency. Special emphasis is placed on recent advances in low-temperature densification routes, including sintering aids, intrinsically low-sintering-temperature ceramic families, and novel techniques like the cold sintering process. This review provides a critical analysis of the performance trade-offs inherent to each strategy, addressing the persistent challenges in achieving ultra-low loss. Furthermore, we highlight the paradigm shift toward a holistic, multifunctional design imperative for 6G systems. Finally, the transformative potential of cross-disciplinary approaches, particularly AI-assisted discovery, and computational modeling, is discussed as a key enabler for accelerating the design of next-generation, high-performance, and sustainable LTCC-compatible materials.
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    Cold sintering-assisted low temperature fabrication of dense Ba5Nb4O15 ceramics
    (2026-06-08) ;
    Teandam, Apichayaporn
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    Pakawanit, Phakkhananan
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    Kamonpha, Phitsamai
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    This study presents a novel approach for fabricating Ba<inf>5</inf>Nb<inf>4</inf>O<inf>15</inf> (BNO) ceramics at low sintering temperatures via the cold sintering process (CSP), using Ba(OH)<inf>2</inf>·8H<inf>2</inf>O (BOH) as a transient liquid phase. CSP was performed under an external pressure of 10MPa with a sintering temperature range of 150°C to 300°C. Optimally, BNO-BOH ceramics achieved a relative density of 93.7 ± 0.43 when sintered at 250°C for 1h. Scanning electron microscopy (SEM) suggested that particle densification occurred via a dissolution-precipitation process, which filled pores and formed necks between particles. The study demonstrates that the residual liquid content is crucial for ceramic densification. Annealing the as-cold sintered BNO-BOH ceramics at 1000°C for 1h successfully eliminates the BaCO<inf>3</inf> secondary phase. Furthermore, dielectric properties of annealed ceramics were also characterized at room temperature from frequency range of 20Hz to 2MHz. The dielectric permittivity is reported to be 39.2 and 0.01 for tanδ at 1.8MHz. The cold sintering process provides an effective strategy to reduce the sintering temperature while achieving high relative density. This method offers a promising alternative for the fabrication of advanced ceramics.
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    Thermally induced phase transition and dielectric relaxation in lead-free BaTi0.94Sn0.06O3 Ceramics: Insights from in-situ XRD and XAS
    (2025-11-01) ;
    Chanlek, Narong
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    Kidkhunthod, Pinit
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    Kolodiazhnyi, Taras
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    Lead-free BaTi<inf>0.94</inf>Sn<inf>0.06</inf>O<inf>3</inf> (BTS) ceramics were synthesized using the conventional solid-state reaction method to investigate thermally induced phase transitions and dielectric relaxation phenomena. A combination of in-situ X-ray Diffraction (XRD) and in-situ Synchrotron X-ray Absorption Spectroscopy (XAS) was employed to examine phase transitions across the temperature range of 200–400 K. The results reveal sequential phase transitions: rhombohedral-orthorhombic (R + O) at 200 K, orthorhombic (O) at 250–300 K, tetragonal (T) at 325–359 K, and tetragonal-cubic (T + C) at 373–400 K. Dielectric measurements highlight an anomalous relaxation behavior at 70–160 K, attributed to domain wall freezing. This phenomenon follows Vogel-Fulcher behavior, with an activation energy of 14 meV, a freezing temperature of 82 K, and an attempt frequency of 4.7 × 10<sup>6</sup> Hz. X-ray Photoelectron Spectroscopy (XPS) analysis reveals oxygen deficiency on the surface of the BTS ceramic, resulting in the coexistence of Ti<sup>3+</sup>/Ti<sup>4+</sup> and Sn<sup>2+</sup>/Sn<sup>4+</sup> oxidation states. These defects significantly influence the dielectric and phase transition properties. This study provides comprehensive insights into the interplay between local structural changes and phase transition mechanisms in BTS ceramics. By employing a multi-technique approach, it advances the understanding of dielectric and ferroelectric behaviors, positioning BTS ceramics as promising candidates for lead-free dielectric and ferroelectric device applications.