Now showing 1 - 10 of 14
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    Effects of spiral start number and depth ratio of corrugated tube on flow and heat transfer characteristics in turbulent flow region
    (2019-08-01)
    Kongkaitpaiboon, V.
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    Promthaisong, P.
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    Wongcharee, K.
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    Eiamsa-ard, S.
    Influence of spirally-corrugated tubes on heat transfer (Nu), pressure loss (f) and thermal enhancement factor (TEF) characteristics was numerically investigated. The physical models of spirally-corrugated tubes and also a straight circular tube were built for the comparative study. The predictions were performed for the spirally-corrugated tubes with spiral start numbers (N) of 2, 3, 4 and 5 and depth ratios (DR = e/D) of 0.02, 0.04, 0.06, 0.08, 0.1, 0.12, 0.14 and 0.16 at Reynolds numbers of 5000, 8000, 14000 and 20000. The numerical results show that the spiral corrugated tubes created two types of flow structures: main swirl flows (appear around the core) and secondary swirl flows (appear near tube wall) which facilitate heat transfer between the fluid and the tube walls. The overall heat transfer depends on the competition between two effects: the positive effect of the stronger swirl intensity by increasing start number and the negative effect of the difficulty of fluid transfer into grooves by increasing depth ratio. For the investigated range, the corrugated tubes yield Nusselt numbers and thermal performance factors varying from 0.82 to 2.16 times and 0.66–1.2 times of the straight circular tube, respectively. The highest thermal enhancement factor (TEF) of 1.2 is achieved by using the tube with spiral start number of 4 having moderate depth ratio of 0.08 at Re = 5000.
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    Intensification of Thermal Performance of a Heat Exchanger Tube with Knitted Wire Coil Turbulators Installed
    (2025-12-01)
    Wongcharee, K.
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    Shoon Wai, T.
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    Maruyama, N.
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    Hirota, M.
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    This study reports on heat transfer augmentation by knitted wire coil turbulators in a fully developed turbulent regime. Four knitted wire coil turbulators with different wire loop number densities (N = 6, 8, 10, and 12 loops per pitch, with 1.0 pitch = 6.8 mm) were tested. Each was made by winding a 0.7 mm copper wire around a 1.0 mm core rod. Experiments were conducted under a constant 600 W/m<sup>2</sup> wall heat flux. The flow behaviors observed through a dye injection technique revealed that the wire coil induced secondary flows and developed shear layers, contributing to enhanced heat transfer. Heat transfer improved with increasing wire loop number density. Application of knitted wire coil turbulators increased the Nusselt number (Nu) by 86, 95.4, 103.2, and 109.3% for N = 6, 8, 10, and 12, respectively. This corresponded to increased friction factors (f) by 1.77, 1.97, 2.15, and 2.31 times, respectively. The tube with coils having N = 12 yielded the highest thermal performance index (TPI), 1.4, at a Reynolds number of 5000. The empirical correlations for Nu, f, and TPI showed deviations within ±2.1, ±0.68, and ±2.28%, respectively.
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    Investigation of turbulent thermal-hydraulic behaviors of a heat exchanger tube with U-cut twisted-tape
    (2025-03-01)
    Wongcharee, K.
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    Chamoli, S.
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    Maruyama, N.
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    Hirota, M.
    This study examines the influences of U-cut twisted tapes (U-TTs) on thermal-hydraulic behaviors in a circular tube with uniform heat flux. The geometric parameters studied include six U-cut ratios (s/t = 0.5, 1.0, 1.5, 2.0, 2.5, and 3.0) and two twist ratios (y/w = 3.5 and 4.0). Experimental results revealed that their U-cut ratios highly influenced heat transfer enhancement. U-TTs with U-cut ratios (s/t) of 0.5, 1.0, 1.5, and 2.0 achieved higher Nusselt numbers than conventional twisted tapes (TTs). In contrast, U-TTs with larger U-cut ratios (s/t = 2.5 and 3.0) showed reduced Nusselt numbers. However, friction losses with all U-TTs were consistently higher than those with TTs. Due to their excellent heat transfer enhancement, U-TTs with s/t ratios of 0.5 and 1.0 exhibited significantly higher thermal performance factors (TPF) than conventional TTs. The highest TPF, 1.28, was achieved by U-TTs with an s/t ratio of 0.5 and a y/w of 3.5 at a Reynolds number of 6000.
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    Item type:Publication,
    Aerothermal performance evaluation of a tube mounted with broken V-ribbed twisted tape: Effect of forward/backward arrangement
    (2023-01-01) ;
    Wongcharee, K.
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    Ketain, P.
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    Chamoli, S.
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    An experimental investigation on the aerothermal performance of a heat exchanger tube equipped with newly designed broken V-ribbed twisted tapes (B-VRT), was carried out. In the present work, the heat transfer intensification by a B-VRT can be attributed to greater mixing caused by two flow characteristics: 1) longitudinal vortices from the ribs and 2) swirling flow from the twisted tape. The B-VRT with rib attack angles (α) of 45°, 60°, 75°, and 90°, were tested using air as the test fluid. The experimental results of the tube with B-VRTs in a forward/backward arrangement were compared to those of a plain tube alone and a tube with typical twisted tapes (TT) for Reynolds numbers between 6,000 and 20,000. The results indicated that the tube with the B-VRT having forward facing ribs with α = 45° gave the best performance with Nusselt number ratio (Nu/Nup) of 2.27, a friction factor (f/fp) of 4.4, and an aerothermal performance factor (APF) of 1.38. For the range investigated, the B-VRT offered up to 31.9% higher Nusselt numbers than TT. The B-VRT with the smallest rib attack angle (α) of 45° offered higher aerothermal performance factors than the ones with rib attack angles (α) of 60°, 75°, and 90° by approximately 6.85%, 12.99%, and 20.2%, respectively. The results of the B-VRT with optimum geometry (α = 45°) were benchmarked against those reported in similar published papers. Evidently, the aerothermal performance factors the B-VRT were superior to those of most of other tube inserts, especially at low Reynolds numbers. Finally, within the range of parameters (α, y/W and Re) taken into consideration in this study, correlations of Nu and f were developed to estimate the heat transfer and pressure drop. The correlations for Nu, f, and APF showed acceptable prediction accuracies, with respective deviations of ±4%, ±5.4%, and ±4%.
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    Heat transfer evaluation of turbulent flows through gear-ring elements
    (2017-01-01)
    Ruengpayungsak, K.
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    Wongcharee, K.
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    ; ;
    Heat transfer and friction loss characteristics in tubular heat exchangers with gear-ring turbulators (GR-Ts) have been experimentally and numerically investigated. The GR-Ts with different free-space length ratios (SR = s/D = 1.0, 2.0 and 3.0) and tooth numbers (N = 8, 16 and 24), were experimentally tested under constant wall heat flux in turbulent flow (Reynolds numbers from 6000 to 20,000). Air was used as the working fluid. The behaviors in a plain tube and the tube with a conventional ring turbulators (N = 0) were also studied for comparison. The results show that utilizing tubes with GR-Ts leads to the increases of heat transfer coefficient and pressure loss as compared to those associated with the use of a plain tube. Heat transfer enhancement and friction increase with decreasing free-space length ratio (SR) and tooth number (N). Among the investigated inserts, the conventional ring turbulators (N = 0) with free-space length ratio, SR = 1.0 give the highest heat transfer rate and friction factor at 2.7 times and 15.5 times of those of the plain tube. However, the maximum thermal performance factor of 1.3 is obtained by using the GR-Ts with the largest free-space length ratio and maximum tooth number (SR = 3.0 and N = 24). At SR = 3.0, the GR-Ts with tooth numbers (N) of 0, 8, 16 and 24 yield thermal performance factors up to 1.24, 1.26, 1.28 and 1.3, respectively. The numerical results are given for a better understanding of flow and heat transfer characteristics associated with the use of GR-Ts.
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    Effect of conical air distributors on drying of peppercorns in a fluidized bed dryer: Prediction using an artificial neural network
    (2022-08-01) ;
    Wongcharee, K.
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    Chokphoemphun, S.
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    Chamoli, S.
    The effect of conical air distributors on the drying of peppercorns in a fluidized bed dryer was experimentally studied. A flat perforated sheet was installed in the column at the base of the bed. Conical air distributors consisted of two parts. The first was a solid cone located below an air duct, while the second part was a perforated metal cone placed on the flat perforated sheet. Experiments were carried out using perforated metal cones with three different height to base diameter ratios, (h/H) values of 0.5, 1.0, and 1.5 and three different air velocities, 1.2Umf, 1.6Umf, and 2.0Umf. An air distributor, consisting of a solid cone and a perforated metal cone with h/H = 1.0 and an air velocity of 2.0Umf, showed the best drying performance. It was also discovered that increasing the air velocity accelerated the drying process. A neural network was created to predict the moisture content of peppercorns during the drying process. The split, sample type, spilt ratio, momentum, and learning rate, as well as the numbers of hidden layers, hidden nodes, and training cycles all had an impact. A maximum coefficient of determination of 0.996 was found for the best model.
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    Item type:Publication,
    An Impingement Cooling Using Swirling Jets Induced by Helical Rod Swirl Generators
    (2018-07-26)
    Eiamsa-Ard, S.
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    Nuntadusit, C.
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    Wongcharee, K.
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    The heat transfer performance of swirling impinging jets (SIJs) was investigated and compared with that of the conventional jet (CIJ). The swirling jets were induced by helical rod inserts (HRs) fitted with pipe nozzles. The helical rod inserts with two different rod diameter to nozzle diameter ratios (d/D) of 0.46 and 0.64 were employed for comparison. Jet-to-plate distance to nozzle diameter ratio (L/D) was varied from 1 to 5 while Reynolds number was fixed at 20,000. The temperature and Nusselt number distributions on the impinged plate were measured and evaluated using thermochromic liquid crystal (TLC) sheet and image processing technique. The experimental results showed that the swirling jet (SJ) at d/D=0.64 gave higher average heat transfer rate than the SJ at d/D=0.46 up to 6.41% and the conventional jet (CJ) up to 35.05%. In addition, Nusselt number peak of swirling jets increased as jet-to-plate distance decreased.
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    Silver–water nanofluid flow and convective heat transfer in a microfin tube equipped with loose-fit twisted tapes
    (2020-06-01)
    Samruaisin, P.
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    Wongcharee, K.
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    Eiamsa-ard, S.
    Heat transfer enhancement and performance of compact heat exchangers have been extensively studied in the past century for the purpose of promoting energy efficiency. Microfin tubes in single/two/multiple-phase flow heat exchangers into which twisted tape swirl generators are installed can promote heat transfer with a moderate pressure loss penalty. This article reports on the enhanced heat transfer of silver–water nanofluids in a microfin tube into which loose-fit twisted tapes are installed in a counter-flow arrangement. The experiments were carried out using nanofluids with various silver concentrations (0.007–0.03 vol%), loose-fit twisted tapes with clearance ratios (c/D) of 0.0 (tight-fit), 0.05, 0.075 and 0.1, for a twist ratio, y/W, of 2.0. The results indicate that the heat transfer rate (Nu) and pressure drop (f) increase with a decrease in clearance ratio (c/D) and increase in silver (Ag) nanoparticle concentration. Additionally, the thermal performance factor tends to increase with the decrease in Reynolds numbers.
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    Influence of co/counter arrangements of multiple twisted-tape bundles on heat transfer intensification
    (2021-03-01)
    Eiamsa-ard, S.
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    Changcharoen, W.
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    Beigzadeh, R.
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    Eiamsa-ard, P.
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    Wongcharee, K.
    Heat transfer intensification in tubes containing multiple twisted-tape bundle inserts was experimentally investigated. The experimental parameters included the tape numbers (N) of 2, 4 and 6 pieces, tape twist ratios (y/w) of 4.0, 5.0 and 6.0) and two different tape arrangements: co-swirl tapes (CoT) and counter-swirl tapes (CT). The tests were carried out using air as the working fluid under a constant heat flux. The experimental results showed that all multiple twisted tape bundles caused higher heat transfer rates, pressure losses and thermal hydraulic performance than a typical twisted tape. The heat transfer rate (Nu) and friction factor (f) increased with the number of tapes (N) and decreased with the twist ratio (y/w). At similar operating conditions, the counter-swirl flow twisted tape sets (CT) provided higher heat transfer (Nu) and friction factors (f) than the co-swirl flow sets (CoT). The highest thermal hydraulic performance (η) of 1.33, was offered by the twisted tapes having y/w = 4.0 and N = 6 at Re = 6000.
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    Characterization of heat transfer and artificial neural networks prediction on overall performance index of a channel installed with arc-shaped baffle turbulators
    (2021-08-01) ;
    Eiamsa-Ard, S.
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    Wongcharee, K.
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    Samruaisin, P.
    Influences of baffle pitch ratio (p/w) and attached angle of arc-shaped baffles (AB) on the overall performance index (OPI) of a channel installed with AB have been carefully studied. In addition, an artificial neural network (ANN) model for predicting the OPI of the channel was reported. The arc-shaped baffle (AB) showed a significant effect on the augmented heat transfer and friction loss penalty as compared to a smooth channel. As the attached arc shaped angle (θ) increased, both Nusselt number and friction factor intensified. The Nusselt number values at θ = 90° were higher than those at θ = 20°, 40°, 60°, and 80° by up to 5.8%, 3.9%, 2.3% and 2.5%, respectively. The Nusselt number increased when the p/w was raised from 4.0 to 8.0 while the opposite trend was observed when the p/w was raised from 8.0 to 12.0. The maximum OPI of 1.43 was achieved by using the baffles with θ = 90° and pitch ratio of 8.0 at Re = 4000. For the development of ANN models for predicting the OPI, it was found that the best predictive performance was (R2) of 0.99843407 for ANN model of 3-50-50-1 with Tanh-Tanh activation function at epoch of 1200.