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Downtime Reduction with Fast Restart Function in a Beverage Production System

Author(s)
Jettanasen, Chaiyan
Phannil, Natthanon
Yoomak, Suntiti
Thongsuk, Surakit
Bunjongjit, Sulee
Ngaopitakkul, Atthapol
Date Issued
January 1, 2023
Type
Article
DOI
10.3390/pr11010039
Abstract
Bottled-beverage production systems require considerable machinery and sophisticated control systems. A malfunction in the production system can result in machine stoppages, thereby decreasing productivity and resulting in the production output not meeting the required target. Therefore, the problem of frequent stoppages of the production system must be resolved. The ‘Fast Restart Function’ is a proposed feature that can help reduce machine downtime by decreasing the time required for the product to drain from the conveyor. In this study, using this strategy, the investigated manufacturing system’s efficiency increased from 86.81% to 90.29%, enabling an increase in the average production capacity by 27,187 bottles per day, i.e., a 3.48 percent increment of the daily capacity. When employed in inefficient production systems or systems facing frequent shutdowns, this system is of considerable value for mitigating production stoppages.
Citation
Processes, 11(1), 2023
Subjects

drinking water produc...

fast restart function...

ladder diagram

programmable logic co...

sensor system

Simatic Manager Step ...

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