The Development of a 1 kW Mid-Range Wireless Power Transfer Platform for Autonomous Guided Vehicle Applications Using an LCC-S Resonant Compensator

Abstract

This study presents the development, simulation, and hardware implementation of a 48 V, 1 kW mid-range wireless power transfer (WPT) platform for autonomous guided vehicle (AGV) charging in industrial applications. The system uses an LCC-S compensation topology, selected for its ability to maintain a constant output voltage and deliver high efficiency even under load variations at a typical coil distance of 15 cm. It can also operate at different distances by adjusting the compensator circuit. A proportional–integral (PI) controller is implemented for current regulation, offering a practical, low-cost solution well suited to industrial embedded systems. Compared to advanced control strategies, the PI controller provides sufficient accuracy with minimal computational demand, enabling reliable operation in real-world environments. Current adjustment can be dynamically carried out in response to real-time changes and continuously monitored based on the AGV battery’s state of charge (SOC). Simulation and experimental results validate the system’s performance, achieving over 80% efficiency and demonstrating its feasibility for scalable, robust AGV charging in Industry 4.0 Manufacturing Settings.