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Real-Time Monitoring of Hydraulic Oil Deterioration Using a Hall Effect Sensor Under Operational Conditions
(2025-01-01)
Sriratana, Witsarut
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Chartpolrak, Pijaya
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Tammarugwattana, Narin
This paper presents a method for measuring hydraulic oil degradation by detecting metal particle flow using a permanent magnet's magnetic field and monitoring voltage changes in a Hall effect sensor (HES). Degraded hydraulic oil containing increased metal contaminants from component wear exhibits reduced viscosity and higher flow rates. We developed a measurement device incorporating a microcontroller to process data and display contamination levels on an organic light-emitting diode (OLED) screen, enabling real-time monitoring without interrupting machine operations. Experiments measured voltage variations at three system locations with metal contamination levels from 2.5 to 5.0 grams per liter (in 0.5 grams per liter increments). Results showed the HES output voltage varied linearly with particle concentration, demonstrating a maximum deviation of 4.73 millivolts (0.47 %) at 2.5 grams per liter, particularly at the reservoir outlet. This approach helps assess hydraulic oil contamination under operational conditions, offering advantages in real-time monitoring capability, cost-effectiveness, and non-invasive implementation.
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Conductivity analysis of lubricant in terms of deterioration by using a hall effect sensor
(2019-11-01)
Sriratana, Witsarut
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Prommapit, Sombat
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Khwankityotha, Yannadech
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Sriratana, Lerdlekha
This paper investigates the efficiency of lubricant analysis by using electrical conductor theory that applied to check the performance of the lubricant, it will be indicate a life cycle of lubricant. The measurement process has led Electrochemical cell, Induction coil and Hall Effect sensor for electrochemical field analysis and compare it with electrical conductivity. In conductivity measurement experiment, we consider dynamic measurement velocity at 80 RPM with a lubricant Semi-Synthetic 10W-40 type by 5 different life cycle samples ratio, Used lubricant: Unused lubricant are 100% (4: 0), 75% (3:1), 50% (2:2), 25% (1:3) and 0% (0:4). The voltage output of Hall Effect sensor of 100% sample measurement at 100 degree Celsius is higher than the voltage output of 75%, 50%, 25% and 0% sample are 7.04%, 12.21%, 21.25% and 28.65%, respectively. The average percentage of Hall Effect sensor errors with the dynamic measurement method of the 5 lubricant samples was 2.87. Even though this measurement method had a high percentage of errors, but it has a cost advantage over the current measuring devices such as the Viscometer which is expensive cost.
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Experimental study on differentiating between natural honey and honey glucose syrup by using hall effect sensor
(2018-01-01)
Sriratana, Witsarut
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Sokjabok, Siwakon
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Sriratana, Lerdlekha
This study presents the application of Hall Effect sensor for differentiating the combination of liquids based on electrical conductance. Electromagnetic field was generated from wire (AWG 31) bound on high frequency magnetic core namely Toroidal iron power (T131-26) or C-shape Toroidal core. In this study, the electrochemical cell was fixed at 0.09375 cm<sup>-1</sup> there were 10 samples of several liquid types for testing. Hall Effect sensor was designed to place with high frequency magnetic cores bound by 310-turns wire. From experiment using electromagnetic field generated by C-shape Toroidal core, it can be observed that the samples of natural honey from Germany (J) and sugar substitute for diabetics (I) could be distinguished by considering output voltage of Hall Effect sensor (V<inf>H</inf>) and electrical conductance. The output voltage and the electrical conductance from measurement of natural honey (J) were 3.037 V and 0.941 mS.T, respectively while those from measurement of sugar substitute (I) were 3.030 V and 0.938 mS.T, respectively. Moreover, it can be noted that this methodology could be applied for measuring electrical conductance of several liquid types due to the relationships of output voltage of Hall Effect sensor and electrical conductance of liquid. However, only C-shape Toroidal core was used in this study due to the appropriate generation of electromagnetic field for differentiating both sample liquid types with ± 1.83% of error for natural honey and ± 1.51% of error for sugar substitute from 195 times of repetitive measurement.
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A high accuracy of magnetometer by using independent directional magnetic field measurement technique
(2014-01-01)
Mano, Athirot
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Titiroongruang, Wisut
In a measurement of magnetic flux density with high accuracy by using Hall effect sensor must be considered position of Hall sensor, that perfect perpendicular with magnetic flux line for measurement. Only one Hall element can cause measuring error. Therefore, this paper presents an application of independent directional magnetic field measurement technique on two dimensions for high accuracy magnetometer. It is presented by using two Hall sensors locate perpendicular to each other and use the relation of the two voltage output signal from both Hall sensors to calculate constant Hall voltage and Magnetic flux density with high accuracy by using trigonometric function with Lab-View programming. And as the result of experiment, this technique can reduce the limitation in term of this angle in the range magnetic flux density can be measured 0-1800 gauss. A calibration curve of this system compare with standard Gauss meter shows the coefficient of determination (R2) equal to 1 and has the accuracy percentage as less than 0.5%. © (2014) Trans Tech Publications, Switzerland.
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Improvement of independent directional magnetic field measurement technique with Hall sensors
(2013-11-04)
Mano, Athirot
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Atiwongsangthong, Narin
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Titiroongruang, Wisut
The independent directional magnetic field measurement is a new technique for magnetic flux density measurement with high accuracy. This technique can reduce the limitation in term of angle that magnetic flux lines interact with Hall sensors. However, the original system limits the uniformity and symmetry of magnetic field patterns, which can cause an error for measurement system. Therefore, the aim of this research is to present the method to increase measurement accuracy of system, by improve magnetic field uniformity which can be done by using electromagnet instead of permanent magnet. The system is also improved the mechanical circle motion by using stepping motor, it is used to rotate Hall sensors in magnetic field which is generated by electromagnet. The result from experiment has shown of this method that can reduce the error percentage as 5% compare with original system. This method is shown 0.99997 of coefficient of determination, which represents to accuracy in magnetic flux density measurement range 0-1350 Gauss. © (2013) Trans Tech Publications, Switzerland.
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Hall effect sensor for measuring metal particles in lubricant
(2012-01-01)
Chaiyachit, C.
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Satthamsakul, S.
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Sriratana, W.
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Suesut, T.
This paper presents the development of hall effect sensor for measuring the contamination of lubricant in industry. This technique is based on the principle of the magnetic field and Hall Effect. The magnetic field is made up of a permanent magnet which is measured by a Hall Effect sensor. The measured magnetic field can be estimated the level of contaminants in the oil by the ferrous particles which indicate a lifetime of lubricant. Therefore, this issue is taken into account to identify the suitable time for draining (refer to NASI 638 standard). The experimental results were performed to demonstrate the output voltage of the Hall Effect sensor relating to the level of the metal particles in the lubricant. Our instrument is low cost and it can be applied in the factory, machinery, automobile, oil industry as well.

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