Now showing 1 - 10 of 12
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    Item type:Publication,
    Thermohydraulic performance evaluation of a heat exchanger mounted with oval inclined twisted rings
    (2025-03-01)
    Samruaisin, P.
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    Thapmanee, P.
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    Kumar, M.
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    Naphon, P.
    This research examines the effects of oval inclined twisted rings (I-TRs) on thermal performance characteristics. Heat transfer enhancement, friction factor, and thermal enhancement factor tests were conducted under uniform wall heat flux with Reynolds numbers (Re) varying from 6000 to 20,000. A systematic investigation was carried out to examine the influence of different pitch ratios (p/D) and oval-ring inclination angles (θ) on thermal enhancement factor (TEF). The experimental results reveal that the Nusselt number increases with decreasing pitch ratio (p/D) and inclination angle (θ) of the I-TRs. At p/D = 1.5, the Nusselt numbers are approximately 8.59 % to 18.78 % higher than those for I-TRs with p/D values of 2.0 and 2.5. At the smallest inclination angle, θ = 30°, the Nusselt numbers are approximately higher than those at θ = 45°, 60°, 75°, and 90° by around 1.56 %, 7.21 %, 13.74 %, and 27.14 %, respectively. At a p/D ratio of 1.5 and an inclination angle of θ = 30°, the resulting thermal enhancement factor (TEF) consistently exceeds unity across the entire Reynolds number (Re) range. In contrast, for other geometries and configurations, some TEF values fall below unity at higher Re. Within the studied range, the highest TEF of 1.12 is achieved at θ = 30°, p/D = 1.5, and Re = 6,000. The key finding suggests that the performance of the thermal system is highly dependent on both the configuration and operational conditions.
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    Item type:Publication,
    Experimental Study of the Effects of Inclusion of Rectangular-Cut Twisted Tapes on Heat Transfer and Pressure Drop in a Round Tube
    (2019-12-01)
    Ruengpayungsak, K.
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    Kumar, Manoj
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    Eiamsa-ard, S.
    Twisted tape inserts were used as swirl generators in the flow through a tube for enhancing heat transfer. Twisted tapes have commonly been applied in many thermal applications used in industry. Several modified twisted tapes have been investigated for improving the thermal performance of heat exchangers. The effects in tubes with modified rectangular-cut twisted tape (RC-TT) inserts with various free-spacing ratios (s/w = 2.0, 2.5, 3.0, 3.5 and 4.0) and edge–width ratios (t/W = 0.1, 0.15, 0.2 and 0.25) on heat transfer and pressure losses are reported. The RC-TT used in this work had a fixed thickness of 1.2 mm, width of 60 mm, length of 2000 mm and twist ratio (y/W) of 3.0. Experiments were performed over a range of Reynolds numbers, 10,000 ≤ Re ≤ 20,000, using air as a test fluid. A tube with a classical/typical twisted tape was also tested for comparison. In all cases, the Nusselt number tended to increase with the Reynolds number, while the friction factor and thermal performance showed the opposite trend. For the rectangular-cut twisted tape inserts, the friction factor and Nusselt number decreased, while thermal performance increased with increasing free-spacing ratios (s/w) and edge–width ratios (t/W). Furthermore, the maximum thermal performance was achieved at the lowest free-spacing ratio (s/w), edge–width ratio (t/W) and Reynolds number (Re).
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    Thermal performance enhancement of a circular tube fitted with inclined perforated disk inserts
    (2026-03-01)
    Mehta, Rajesh
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    Gupta, Anirudh
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    Kumar, Nitin
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    Eiamsa-ard, Smith
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    Heat exchangers are crucial devices in industries, and enhancing their thermal performance while controlling pressure losses remains a significant challenge. This paper examines the idea that inclined perforated disk (IPD) inserts can be effectively used to improve heat transfer in circular tubes with constant heat flux conditions at acceptable levels of hydraulic penalties. Turbulent airflow with Reynolds numbers (Re) ranging from 5000 to 21,000 was examined in experiments, and three perforation indices (PI = 0.21, 0.24, and 0.27) were tested to determine the effects of hole density on thermal and hydraulic performance. Evidence showed that the Nusselt number (Nu) had been improved by over 86 % compared to plain tubes, with the thermal enhancement factor (TEF) reaching as high as 1.53 at PI = 0.27 and Re = 5000. Particle swarm optimization (PSO) and neural network modelling multi-objective optimization were used to test the results of the experiment and determine the best operating conditions at PI = 0.21. The paper has demonstrated that inclined perforated disk inserts can form a viable passive method for enhancing the efficiency of heat exchangers, as the swirl and jet flow patterns created by the perforations effectively break the thermal boundary layer, thereby increasing the rate of convective heat transfer.
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    Heat transfer evaluation of turbulent flows through gear-ring elements
    (2017-01-01)
    Ruengpayungsak, K.
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    Wongcharee, K.
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    ; ;
    Heat transfer and friction loss characteristics in tubular heat exchangers with gear-ring turbulators (GR-Ts) have been experimentally and numerically investigated. The GR-Ts with different free-space length ratios (SR = s/D = 1.0, 2.0 and 3.0) and tooth numbers (N = 8, 16 and 24), were experimentally tested under constant wall heat flux in turbulent flow (Reynolds numbers from 6000 to 20,000). Air was used as the working fluid. The behaviors in a plain tube and the tube with a conventional ring turbulators (N = 0) were also studied for comparison. The results show that utilizing tubes with GR-Ts leads to the increases of heat transfer coefficient and pressure loss as compared to those associated with the use of a plain tube. Heat transfer enhancement and friction increase with decreasing free-space length ratio (SR) and tooth number (N). Among the investigated inserts, the conventional ring turbulators (N = 0) with free-space length ratio, SR = 1.0 give the highest heat transfer rate and friction factor at 2.7 times and 15.5 times of those of the plain tube. However, the maximum thermal performance factor of 1.3 is obtained by using the GR-Ts with the largest free-space length ratio and maximum tooth number (SR = 3.0 and N = 24). At SR = 3.0, the GR-Ts with tooth numbers (N) of 0, 8, 16 and 24 yield thermal performance factors up to 1.24, 1.26, 1.28 and 1.3, respectively. The numerical results are given for a better understanding of flow and heat transfer characteristics associated with the use of GR-Ts.
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    Thermodynamic performance analysis of a round tube fitted with gradient quadruple twisted tapes
    (2026-03-01)
    Samruaisin, Prachya
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    Liengsirikul, Sathaporn
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    Chamoli, Sunil
    Air-cooled heat exchangers employing twisted-tape passive inserts exist in many forms; however, designing tapes that are practical to manufacture while enhancing heat transfer without incurring excessive pressure drop remains challenging. This study therefore introduces gradient quadruple twisted tapes (GQTT), which gradually vary the pitch across four tapes to control swirl and mix along the tube. In addition, the turn count changes in steps along the four tapes, which triggers extra turbulence near each change and keeps the flow well mixed downstream. This simple and manufacturable pattern aims to boost heat transfer while keeping the added friction under control. Our objective is to evaluate whether GQTT can improve overall performance while keeping the pressure drop within a practical range, in comparison with a plain tube and a constant-turn tape. A realizable k-ε turbulence model, rigorously validated against benchmark data, was applied to eight GQTT variants and benchmarked against a plain tube and a constant-turn tape for Reynolds numbers (Re) between 5000 and 19,000. Spatial second-order schemes, grid-independence testing, and strict residual criteria ensured solution accuracy. Among the candidates, the descending-opposite-pitch configuration (Ds-OPSD) consistently delivered the highest performance. First-law analysis reveals a peak thermal performance factor (TPF) of 1.42 at Re = 5000, equating to a 42 % gain in overall thermo-hydraulic efficiency over the plain tube, with the Nusselt number (Nu) climbing from 57.5 to 100 across the examined Re window. Second-law metrics corroborate this superiority. At the same Re of peak TPF, the Ds-OPSD cuts exergy destruction from 291.4 to 62 W (≈79 % reduction versus the plain tube and ≈22 % versus the constant-turn tape). Total entropy generation remains minimal and nearly constant (S<inf>total</inf> ≈ 0.206–0.212), while the Bejan number stays high (≈0.999–0.971), indicating that the enhancement is achieved without excessive frictional penalties.
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    Item type:Publication,
    Turbulent heat transfer enhancement in round tubes by inserting triple twisted-tapes
    (2015-01-01)
    Eiamsaard, S.
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    Promthaisong, P.
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    Turbulent flow characteristics and heat transfer performances in a round tube equipped with triple twisted tapes are investigated numerically. Effects of the triple twisted tapes at different twist ratios on the heat transfer and thermal performance characteristics are reported. The results of velocity and temperature fields, and the local heat transfer coefficients as well as the flow structure in tube with tape inserts are also given. A round tube wall is subjected to a constant wall temperature condition. Thermal field, heat transfer and fluid flow characteristics are studied using computational fluid dynamics (CFD) analysis. Computations, based on a finite volume method, are carried out by utilizing the Renormalized Group (RNG) k-e turbulence model. The investigation is carried out for triple twisted tapes with y/W = 2.0, 3.0 and 4.0 in round tubes for laminar air flow with Reynolds numbers between 500 and 2000. It is found that the use of triple twisted tapes with smallest twist ratio of y/W =2.0 results in the highest heat transfer and friction factor while the use of the tapes with the largest twist ratio (y/W = 4.0) results in the highest thermal performance. The highest thermal performances based on the constant pumping power criterion of the tubes equipped triple twisted tapes with y/W = 2.0, 3.0 and 4.0 are 2.43, 2.63 and 2.73, respectively.
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    Influence of notched baffles on aerothermal performance behaviors in a channel
    (2023-07-01)
    Phila, Arnut
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    Keaitnukul, Warin
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    Eiamsa-ard, Smith
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    Naphon, Paisarn
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    Maruyama, Naoki
    The proper designs of modified heat transfer surfaces or turbulence enhancement inserts for heat transfer augmentation are extremely important for improving overall aerothermal performances relating to the energy-saving capabilities of thermal systems. A major challenge is to control friction loss as little as possible while maintaining reasonable heat transfer enhancement. Transverse baffles with rectangular notches or notched baffles (NBs) were applied for improving aerothermal performance in a channel with a constant aspect ratio of 3.75 while notch height-to-baffle height ratio (a/e) ranged from 0.125 to 0.5. Reynolds number ranged from 6000 to 24,000, in experiments. Heat transfer enhancement, pressure loss, and aerothermal performance in a rectangular channel with notched baffles were examined. Compared to the solid transverse baffle (SB, a/e = 0), the NBs with a/e = 0.125 increased the heat transfer rate while lessening the pressure loss, as shown by the experimental findings. Obviously, Nusselt number, friction factor and aerothermal performance increased as the a/e ratio decreased. The NBs with the smallest notch height-to-baffle height ratio (a/e = 0.125) exhibited the highest aerothermal performance of 1.17, which can be attributed to the efficient heat transfer enhancement by the strong multi-jet impingements and the moderate friction loss penalty resulting from the presence of notches (spaces) on the baffles.
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    Item type:Publication,
    Heat transfer enhancement of turbulent flow through dimpled tubes fitted with twisted tapes
    (2015-01-01)
    Eiamsa-Ard, Smith
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    Wongcharee, Khwanchit
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    Eiamsa-Ard, Petpices
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    Heat transfer, pressure drop and thermal performance characteristics in ellipsoidal dimpled tubes fitted with twisted-tape swirl generators have been studied experimentally. Ellipsoidal dimpled surfaces function as the turbulence promoter near the tube wall while twisted-tapes act as the swirling flow generators. The experiments were performed by using twisted tapes with different twist ratios (y/W = 3.0, 4.0 and 5.0) and water as the working fluid for Reynolds numbers between 5000 and 15,000. The experimental results of the dimpled tubes equipped with twisted-tape were compared with those of the dimpled and plain tubes without twisted tape. Evidently, the dimpled tubes fitted with twisted-tapes consistently yield higher Nusselt numbers and friction factors than the dimpled and plain tubes without twisted tape. It is also found that the average Nusselt numbers of the dimpled tubes equipped with twisted-tapes at y/W = 3.0, 4.0 and 5.0 are higher than those of the dimpled tube alone up to 40.7%, 32% and 26.7%, respectively which correspond to the higher thermal performance factors up to 10.8%, 6.7% and 3.6%, respectively. Depending upon Reynolds number, the dimpled tube with twisted-tape at the smallest twist ratio, y/W = 3.0, give higher thermal performance factors than those at y/W = 4.0 and 5.0 by around 3.9% and 6.7%.
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    Parametric study on thermal enhancement and flow characteristics in a heat exchanger tube installed with protruded baffle bundles
    (2019-11-01)
    Eiamsa-ard, S.
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    Ruengpayungsak, K.
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    Influence of protruded baffle turbulators (P-BTs) on turbulent convective heat transfer rate and thermal performance behavior in round tubes was experimentally studied. The following geometrical parameters of P-BTs were considered (i) spacing ratio (SR = s/D<inf>ob</inf> = 1.0–3.0), (ii) diameter ratio (DR = d/D<inf>ob</inf> = 0.2–0.4), (iii) baffle orientation angle (θ = 0° (without rotation), 60°, 120° and 180°), and (iv) Reynolds number (Re = 6000 to 20,000). Air was used as working fluid at Prandtl number of Pr = 0.71. The plain tube data was examined for comparison with tube installed with protruded baffle turbulators (P-BTs). The experimental results obvious that increasing baffle orientation angle (θ), increasing diameter ratio (DR) and decreasing spacing ratio (SR) lead to the significant increases in heat transfer (Nu) and pressure loss (f). It can be also reveal that thermal performance (η) at a given Re considerably increases with the increasing spacing ratio (SR) and the reduction of diameter ratio (DR) and baffle orientation angle. The P-BTs with larger baffle orientation angle, induce stronger vortex ring and longitudinal vortex behind the baffles, give higher the thermal performance. Furthermore, all of empirical correlations (Nu, f and η) were derived as a function of Re and the protruded baffle turbulator (P-BT) geometry parameters including spacing ratio (SR), and protrusion-diameter ratio (DR).
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    Enhanced heat transfer performance in channel with delta-wing perforated V-type baffles
    (2023-10-01)
    Eiamsa-ard, Smith
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    Phila, Arnut
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    Maruyama, Naoki
    The article examines the influence of delta-wing V-type baffles (DW-PVBs) on the average Nusselt number, local Nusselt number distribution, pressure losses, and thermal performance behaviors in a channel. Delta-wing perforated V-type baffles (DW-PVBs) mounted in a regular manner on the bottom of a channel produced two pairs of longitudinal counter-rotating vortices to enhance chaotic fluid mixing and destabilize the boundary layer, hence boosting the heat transfer. The geometric characteristics of the delta-wing V-type baffle (DW-PVBs) located on the bottom of the channel were examined at relative baffle blockage and pitch ratios (BR = h/H = 0.3 and p/H = 1.5), and five delta-wing attack angles, θ = 0<sup>o</sup> (solid V-shaped baffle), 22.5°, 45°, 67.5°, and 90°. The present DW-PVBs mounted on the channel were designed to mitigate pressure loss due to flow blockage. The experiment was done by permitting air to flow through a channel at Reynolds numbers (Re) ranging from 6000 to 24,000. The present results show that the friction factor using the DW-PVBs decreased considerably with increasing θ values. The experimental results revealed that small θ values yielded greater heat transfer and resistance than large θ values. The DW-PVBs with θ = 22.5° performed better than inserts with other θ values in terms of heat transfer rate. It was also observed that the DW-PVBs with θ = 45° gave the maximum thermal performance factor (TPF), while presenting a 13.64–17.26% lower friction factor than the solid V-shaped baffle. Furthermore, it was also found that the DW-PVBs with θ = 0°, 22.5°, 45°, 67.5°, and 90° gave peak TPF values of up to 1.87, 1.89, 1.91, 1.87, and 1.84 at the lowest Reynolds number, 6000.