Thepmanee, Teerawat
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Item type:Publication, Hybrid Posi cast - based PID - PDA Control Using System Identification for Continuous Tunnel Kilns(2026-06-30); ;Sungsorn, Teenapong ;Trisuwannawat, Thanit; This paper proposes a hybrid Posicast-based proportional-integral-derivative with proportional-derivative-acceleration (PID-PDA) controller for temperature regulation in delay-dominant continuous tunnel kilns. The controller is developed based on a system-identified second-order-plus-dead-time (SOPDT) model derived from industrial data and implemented in discrete time for programmable logic controllers (PLCs). A unified framework enables comparison with a standard PLC-based proportional-integral (PI) controller, an internal model control (IMC)-tuned PI controller, and a Smith Predictor-PI controller under identical conditions. Simulation results demonstrate faster response, negligible overshoot, and reduced tracking error, with improved settling time and lower, integral of absolute error (IAE), integral of squared error (ISE), and integral of time-weighted absolute error (ITAE), while maintaining comparable control effort. Robustness analysis confirms stable performance under plant perturbations, with IAE variations within approximately ± 10 (servo) and ± 1 (disturbance). The controller is validated on an Allen-Bradley PLC in a silicon controlled rectifier (SCR)-based heating system. Experimental results show improved steady-state performance, including reduced bias, lower mean absolute error (MAE) and root mean squared error (RMSE), reduced oscillation amplitude, and compliance within the ± 1 temperature band. The proposed approach provides a practical, robust, and high-performance solution for upgrading existing PLC-based systems without hardware modifications. - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Reliability enhancement of LNG fuel gas supply system in combined-cycle power plant(2020-12-01); ;Nachasingha, ChakriThis article aims to present a technique to enhance reliability of liquefied natural gas (LNG) fuel gas supply system (FGSS) of gas turbine unit in a combined-cycle power plant. In order to prevent unplanned plant shutdowns, the proposed technique is based on the use of failure modes, effects, and diagnostic analysis (FMEDA) to identify and evaluate the effects of possible failure modes, to determine what could minimize the chance of failures, and to design a new safety interlock. The studied FGSS consists of gas analytical system (GAS) in 2-out-of-2 voting scheme, shutdown valve system (SDV) in 1-out-of-2 voting scheme, fuel gas controller (FGC), and engineering/operator workstations. Two automatic GAS subsystems with different measurement methods are installed in the GAS. One of two GAS subsystems uses three gas chromatography analyzers in 2-out-of-3 voting scheme. The gas chromatography results and diagnostic alarm historian are utilized to consider the failure behavior. The reliability models for the GAS subsystem using gas chromatography and the overall FGSS are also included to confirm the effectiveness of utilizing diagnostic information from the gas analyzers. Based on the FMEDA results, the new safety interlock with no additional software and hardware costs can be achieved. The workability of the proposed safety interlock is demonstrated by test results. - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Safety enhancement for basic process control using 4-20 milliampere signal transmission(2021-08-01); ;Muangmool, PhongphiphatTo enhance safety of basic process control using traditional 4-20 mA current loops with/without transmitting a return signal of actual actuator position back to a host, this article presents a useful technique to provide fault-state and fault-recovery actions in four patterns. The proposed technique is a design of control drawings configured in a distributed control system (DCS) host for conventional proportional-integral-derivative (PID) loops with/without feedforward path to improve actions of the control loops in response to sensor and actuator failures. The configuration design based on functions of failure status propagation and failure mode shedding for eight control drawings that contain software function blocks for running on the DCS host modeled CENTUM VP is described. Simulation results by employing the DCS virtual test function verify that all designed control drawings can successfully perform the desired fault-state and faultrecovery actions for process safety enhancement. - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Family of Fibonacci-Type Marx Generators with a Single Inductor in a Three-Phase Configuration(2024-01-01) ;Eguchi, Kei ;Ishibashi, Takaaki; High-voltage discharge applications have seen a widespread adoption of solid-state Marx generators (SSMGs) in recent years. In this paper, we propose a new hybrid solid-state Marx generator (HSSMG) with a single inductor. Through the application of a three-phase Fibonacci scheme, the HSSMG is capable of achieving a substantial increase in voltage output. Furthermore, the proposed HSSMG is able to generate high voltage efficiently with fewer components. The integration of the Fibonacci and boost modules is a crucial idea in the proposed technique, where the boost module increases the output voltage of the Fibonacci module to achieve higher output voltage. Regarding the proposed two-stage HSSMG, the theoretical feasibility of the proposed topology is confirmed by theoretical analysis and Simulation Program with Integrated Circuit Emphasis (SPICE) simulations. As a result of comparative analysis, it was found that the number of circuit components of the proposed two-stage HSSMG is approximately half that of the traditional SSMG. Moreover, the newly suggested two-stage HSSMG accomplishes more than 86% power efficiency at 5 W. - Some of the metrics are blocked by yourconsent settings
Item type:Publication, PFD analysis of LNG fuel gas supply system for improving combined-cycle power plant safety(2022-04-01); ; In order to determine an unavailability of each safety function subsystem that influences on an overall unavailability of entire protection system for safety analysis and enhancement, a modeling is required. This article presents a safety system modeling to evaluate the detected–undetected failures and repairable behaviors of each safety function subsystem in the studied fuel gas supply system (FGSS), which is utilized in a combined-cycle power plant. The proposed modeling deals with probability of failure on demand (PFD) analysis for calculation of the unavailability of three safety function subsystems, which are gas analytical subsystem (GAS), fuel gas controller subsystem (FGC), and shutdown valve subsystem (SDV). The interested GAS includes two different groups of gas analyzers in 2-out-of-2 (2oo2) voting scheme, when using three gas analyzers in each group in 2-out-of-3 and diagnosis (2oo3D) voting scheme. The interested FGC consists of two controllers in 2oo2 voting scheme, when the structure of each controller is in 1-out-of-1 and diagnosis (1oo1D) voting scheme. The interested SDV consists of two shutdown valves, which are installed in 1-out-of-2 (1oo2) voting scheme. The reliability block diagram is utilized for representative of combination of all three safety function subsystems, and the fault tree is utilized for calculation of PFD unavailability of each safety function subsystem. As the results obtained from the proposed safety function modeling, the influence of three safety function subsystems on the total unavailability of the FGSS is described. In addition, an example of the proposed modeling application to provide two guidelines for effective engineering design and operation is also presented. The first is a guideline to implement an effective human machine interface (HMI) at an operator workstation for real-time monitoring of the studied FGSS in the presence of failures that can be automatically detected by device diagnosis. The latter is a guideline to maintain and troubleshoot the failures that can be revealed by proof test. Based on diagnostic information and proof test results, operation and maintenance savings can be achieved. - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Wincc-based process simulation for virtual commissioning of scada system integration(2020-01-01); ;Tantaweenulak, AdisakIn order to provide possibility for system integrators to verify the correctness and effectiveness of functions of a supervisory control and data acquisition (SCADA) system before on-site installation and actual commissioning, this paper presents a process simulation based on software-in-the-loop technique by using VBScript in WinCC for virtual commissioning. Design of integrating an existing control loop in water tank process of pharmaceutical manufacturing plant into a new SCADA is used as a case study. The interested process, which consists of inlet water pump, inlet control valve, level transmitter, and outlet water pump, is controlled by proportional-integral-derivative (PID) algorithm in a programmable logic controller (PLC) to maintain hydrostatic pressure in the water tank. Operations of the simulated process can be controlled in either manual mode or automatic mode. Moreover, the proposed simulation provides an option to imitate device failures that could not be done in real process due to damages for ensuring SCADA fault notification based on failure modes and effects analysis (FMEA). Experimental results of using the proposed process simulation for testing whether the created human machine interface (HMI) screens of the SCADA system integration fulfill functional design specifications are also included. - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Implementation of control and SCADA system: Case study of Allen Bradley PLC by using WirelessHART to temperature control and device diagnostic(2022-04-01); ; ;Asadi, FarzinUkakimaparn, PrapartSystem integration for process automation promoted the technologies that were accessed to functions and data of field device, controller, and SCADA system. In addition, the data from filed devices can apply to solve device diagnostic and preventive maintenance. This paper describes the practical technique to configure and implement of control and SCADA system that focus on integration of field device, PLC controller, and SCADA system. The paper presents case study of Allen-Bradley (AB) PLC by using WirelessHART device to temperature control and device diagnostic through SCADA system. PLC's input/output (I/O) modules are installed that consists of Modbus module, digital I/O module, analog I/O module. In addition, Prosoft configuration builder and Studio 5000 software are new software to build add on Modbus instruction and ladder diagrams, respectively. The experiments perform in case study of temperature control by using Proportional–Integral–Derivative (PID) function in the AB PLC. Wonderware InTouch SCADA software is implemented to monitor the process mimic, trend, and alarm. Moreover, the technique can support the operators and engineers to make decision for process control and devices diagnostic. - Some of the metrics are blocked by yourconsent settings
Item type:Publication, PLC FUNCTION BLOCK CREATION FOR MINIMIZING DATA LINK LIMITATION ON CC-LINK-BASED CONVEYOR HANDLING SYSTEM(2022-07-01); ;Niyomtamarat, Patipak; In order to solve a facing network capacity problem when improving an existing conveyor handling system controlled by programmable logic controllers (PLCs) on master-slave control and communication link (CC-Link) network at a wooden pallet manufacturer, this article presents a software technique for short-term solution. For new requirements to upgrade a pallet sortation to be automated by installing new robotic handling unit, a slave PLC using an interface module modeled FX2N-32CCL (or slave PLC1) cannot receive all specified data of pallet production models from an existing master PLC using intelligent module modeled QJ61BT11N in one communication cycle due to limited data links. To overcome this limitation, a PLC function block creation based on data sorting approach is proposed. Two new function blocks named FB SEND and FB RECEIVE are created based on IEC61131-3 standard for adding to the existing ladder diagrams, which execute on the master PLC central processing unit (CPU) and slave PLC1 CPU, respectively. Experimental results verify that the created function blocks can provide data transfers correctly between the specified sources and destinations. The data received at the slave PLC1 CPU are similar to the data sent from the master PLC CPU. With the proposed solution, the desired conveyor handling system can be upgraded according to user’s requirements. - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Design of PLC-based system for linearity output voltage of AC–DC converter(2022-04-01); ; ;Asadi, FarzinThis paper presents the PLC-Based system for controlling the SCR power module which is AC–DC converter proposes to linearity output voltage with trigger signal. The technique converted the trigger signal by arccosine function and analog module in the PLC. Converted signal from PLC system is fed to SCR power module instant the traditional signal. Proposed of this paper describes the PLC hardware configuration, compute/math and trigonometric functions with Studio 5000 software. In addition, the interfacing, parameters configuration, and monitoring are considered for testing. The technique with PLC-based, devices configuration and experimental results have been presented will be useful for electric power supply in the industry with more and more demand to apply the PLC system to develop the traditional industry to semi or automatic control in the industry. - Some of the metrics are blocked by yourconsent settings
Item type:Publication, Smart coffee vending machine based on IoT concept(2020-08-01); ; In order to improve the effectiveness of franchise system, this paper describes how to utilize the Internet of Things (IoT) concept for upgrading a franchisor’s traditional coffee vending machine to be a smart coffee vending machine (SCVM) with remote monitoring and control capabilities. The IoT-based SCVM provides powerful web dashboard to monitor machine operation statuses, track ingredient and component availability, and adjust hot drink recipes. The proposed improvement can therefore help both franchisor and franchisee not only to ensure that how well the machine is operating, and how well the machine is stocked but also to plan that when a supply worker needs to pay a visit to the machine for refilling ingredients based on sales data, and when a maintenance worker needs to pay a visit to the machine for providing services based on technical data. The proposed technique uses an Arduino board to replace an existing machine controller and installs a Raspberry Pi module to perform as a gateway for data transmission between the SCVM and the Ubidots cloud server via Internet. The Node-RED engine running on the Raspberry Pi is utilized as the IoT platform to collect and process the technical and sales data of the SCVM that dispenses three kinds of hot drinks. Based on user login system, the franchisor is allowed to remotely monitor the interested parameters of all SCVMs on the created dashboard for ensuring product availability as well as to remotely control the ratios of instant coffee/cocoa powder and hot water for ensuring product quality, whereas each franchisee is allowed to remotely monitor the operation status and daily sales detail for his approved machines only. Test results from data simulations confirm that the upgraded SCVM and created dashboard subpages function correctly in accordance with the franchisor’s requirements.
